
5. ENGINE REMOVAL/INSTALLATION
5-1
DOWNTOWN 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
A floor jack or other adjustable support is required to support and maneuver the engine. Be
careful not to damage the scooter body, cables and wires during engine removal.
•
Use shop towels to protect the scooter body during engine removal.
•
Drain the coolant before removing the engine.
•
After the engine is installed, fill the cooling system with coolant and be sure to bleed air from the
water jacket. Start the engine to check for coolant leaks.
•
Before removing the engine, the rear brake caliper must be removed first. Be careful not to bend
or twist the brake fluid tube.
SPECIFICATIONS
Engine oil capacity:
At disassembly: 1.5 L
At change: 1.3 L
Coolant capacity:
Radiator:
870 cc
Hose with cool coolant:
169 cc
Hose with hot coolant:
194 cc
Reserve tank:
490 cc
Total capacity: 1360 cc
TORQUE VALUES
90304-GHE8-0040 Engine hanger (Engine side)
5.0 kgf-m (50 N-m)
90305-LBD4-9000 Engine hanger (Frame side)
6.5 kgf-m (65 N-m)
95801-10060 Rear fork mount bolts
3.5 kgf-m (35 N-m)
90305-KFW6-9120-M1 Rear axle nut
12.0 kgf-m (120 N-m)
95801-10035-00 Rear cushion lower/upper mount bolts 4.0 kgf-m (40 N-m)
Содержание Downtown 200i
Страница 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Страница 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Страница 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 33: ...3 INSPECTION ADJUSTMENT 3 2...
Страница 45: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 200i LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 92: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 DOWNTOWN 200i Install the left crankcase cover Left Crankcase Cover...
Страница 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Страница 156: ...13 FUELINJECTION SYSTEM 13 28 DOWNTOWN 200i FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ENGLISH VERSION...
Страница 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Страница 198: ...16 BATTERY CHARGING SYSTEM 16 1 DOWNTOWN 200i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 212: ...18 STARTING SYSTEM 18 1 DOWNTOWN 200i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...