
12. COOLING SYSTEM
12-2
DOWNTOWN 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The water pump must be serviced after removing the engine. Other cooling system service can be done
with the engine installed in the frame.
•
The engine must be cool before servicing the cooling system.
When the coolant temperature is over 100
℃
, never remove the radiator cap to release the pressure because
the boiling coolant may cause danger.
•
Avoid spilling coolant on painted surfaces because the coolant will corrode the painted surfaces. Wash
off any spilled coolant with fresh water as soon as possible.
•
After servicing the system, check for leaks with a cooling system tester.
TORQUE VALUES
Water pump impeller
1.0~1.4 kgf-m (11.8 N-m)
Water pump cover bolt
1.0~1.4 kgf-m (11.8 N-m)
TROUBLESHOOTING
Engine temperature too high
Coolant leaks
•
Faulty temperature gauge or thermosensor
•
Faulty pump mechanical (water) seal
•
Faulty radiator cap
•
Deteriorated O-rings
•
Faulty thermostat
•
Damaged or deteriorated water hoses
•
Insufficient coolant
•
Passages blocked in hoses or water jacket
•
Clogged radiator fins
•
Passages blocked in radiator
•
Faulty water pump
Temperature gauge shows the wrong temperature
•
Faulty temperature gauge or thermosensor
•
Faulty thermostat
SPECIFICATIONS
Radiator cap relief pressure
0.9 kgf/cm
²
Begins to open
80±2
℃
Thermostat temperature
Full-open
90
℃
Valve lift
3.5 ~4.5mm
Coolant capacity
RaHose: 870 cc
Reserve tank: 490 cc
Содержание Downtown 200i
Страница 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Страница 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Страница 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 33: ...3 INSPECTION ADJUSTMENT 3 2...
Страница 45: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 200i LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 92: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 DOWNTOWN 200i Install the left crankcase cover Left Crankcase Cover...
Страница 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Страница 156: ...13 FUELINJECTION SYSTEM 13 28 DOWNTOWN 200i FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ENGLISH VERSION...
Страница 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Страница 198: ...16 BATTERY CHARGING SYSTEM 16 1 DOWNTOWN 200i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 212: ...18 STARTING SYSTEM 18 1 DOWNTOWN 200i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...