
14.HANDLEBAR/FRONT WHEEL/FRONT BRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
14-1
DOWNTOWN 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
•
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS Unit: mm (in)
Item
Standard
Service Limit
Axle shaft runout
⎯
0.2 mm (0.008 in)
Brake disk thickness
3.8
~
4.2 (0.15
~
0.165)
0.3 mm (0.012 in)
Brake disk runout
⎯
⎯
Brake master cylinder I.D.
12.7
~
12.74 (0.508
~
0.5096)
⎯
Brake master cylinder piston O.D.
12.65
~
12.68 (0.506
~
0.5072)
⎯
Brake caliper piston O.D.
26.93
~
26.96 (1.0602
~
1.0614)
⎯
Brake caliper cylinder I.D.
27
~
27.05 (1.063
~
1.065)
⎯
TORQUE VALUES
Handlebar lock nut
45 N-m (4.5 kgf-m)
Steering stem lock nut
70 N-m (7.0kgf-m)
Steering stem pinch bolt
27 N-m (2.7 kgf-m)
Front axle
20 N-m (2.0 kgf-m,)
Master cylinder reservoir cover screw
1.6N-m (0.16 kgf-m)
Master cylinder holder bolt
12 N-m (1.2 kgf-m)
Brake lever pivot bolt
2.0 N-m (0.2 kgf-m)
Brake lever pivot nut
10.0 N-m (1.0 kgf-m)
Brake light switch screw
1.0 N-m (0.1 kgf-m)
Brake caliper mounting bolt
35 N-m (3.5 kgf-m)
ALOC bolt: replace with a new one.
Brake caliper bleed screw
5.5N-m (0.55 kgf-m)
Brake hose oil bolt
35 N-m (3.5 kgf-m)
SPECIAL TOOLS
Lock nut wrench
F00002
Oil seal and bearing installer
E00014
Bearing puller
E00037
Lock nut wrench
F00023
Ball cone remover
F00009
Ball cone installer
F00019
Содержание Downtown 200i
Страница 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Страница 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Страница 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 33: ...3 INSPECTION ADJUSTMENT 3 2...
Страница 45: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 200i LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 92: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 DOWNTOWN 200i Install the left crankcase cover Left Crankcase Cover...
Страница 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Страница 156: ...13 FUELINJECTION SYSTEM 13 28 DOWNTOWN 200i FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ENGLISH VERSION...
Страница 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Страница 198: ...16 BATTERY CHARGING SYSTEM 16 1 DOWNTOWN 200i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 212: ...18 STARTING SYSTEM 18 1 DOWNTOWN 200i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...