
3. INSPECTION/ADJUSTMENT
3-7
DOWNTOWN 200i
VALVE CLEARANCE
Remove the seat assy and luggage box.
Remove the four bolts and then cylinder head
cover.
Turn the A.C. generator flywheel to the top dead
center (TDC) on the compression stroke so that
the “T” mark on the flywheel aligns with the
index mark on the left crankcase cover.
Inspect and adjust valve clearance.
Valve Clearance
:
IN: 0.10 mm
EX: 0.10 mm
Loosen the lock nut and adjust by turning the
adjusting nut
Valve Adjuster
E012
Feeler Gauge
CYLINDER COMPRESSION
Warm up the engine before compression test.
Remove the center cover and luggage box.
Remove the spark plug.
Insert a compression gauge.
Open the throttle fully and push the starter button
to test the compression.
Max. Compression: 16±2 kg/cm
2
If the compression is low, check for the following:
‧
Leaky valves
‧
Valve clearance too small
‧
Leaking cylinder head gasket
‧
Worn piston rings
‧
Worn piston/cylinder
If the compression is high, it indicates that carbon
deposits have accumulated on the combustion
chamber and the piston head
.
•
Inspect and adjust valve clearance while
the engine is cold (below 35
℃
).
*
•
Check the valve clearance again after the
lock nut is tightened.
*
Bolts
Top Dead Center Mark
Special
Cylinder Head Cove
r
Содержание Downtown 200i
Страница 7: ...1 GENERAL INFORMATION 1 4 DOWNTOWN 200i TORQUE VALUES...
Страница 8: ...1 GENERAL INFORMATION 1 5 DOWNTOWN 200i TORQUE VALUES FRAME...
Страница 12: ...1 GENERAL INFORMATION 1 9 DOWNTOWN 200i ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 14: ...1 GENERAL INFORMATION 1 11 DOWNTOWN 200i Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 33: ...3 INSPECTION ADJUSTMENT 3 2...
Страница 45: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 200i LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 59: ...6 CYLINDER HEAD VALVES 6 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 71: ...7 CYLINDER PISTON 7 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 92: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 DOWNTOWN 200i Install the left crankcase cover Left Crankcase Cover...
Страница 94: ...9 FINAL REDUCTION 9 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 110: ...11 CRANKCASE CRANKSHAFT 11 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 116: ...12 COOLING SYSTEM 12 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 118: ...12 COOLING SYSTEM 12 3 DOWNTOWN 200i...
Страница 156: ...13 FUELINJECTION SYSTEM 13 28 DOWNTOWN 200i FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00 ENGLISH VERSION...
Страница 189: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DOWNTOWN 200i SCHEMATIC DRAWING...
Страница 196: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION DOWNTOWN 200i 15 8...
Страница 198: ...16 BATTERY CHARGING SYSTEM 16 1 DOWNTOWN 200i CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 212: ...18 STARTING SYSTEM 18 1 DOWNTOWN 200i STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 217: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 DOWNTOWN 200i ELECTRICAL EQUIPMENT LAYOUT Radiator...