3. PERIODIC MAINTENANCE
DT X360
3-10
7.2.
Adjustment
Place a 9 mm box end wrench over the
locknut, and loosen the locknut. If the valve
clearance is tight back out the valve tappet
adjusting screw with the tappet adjustment
tool. If the clearance is too loose turn in the
adjusting screw until there is a light drag on
the feeler gauge. Hold the adjusting screw
locknut in place with the wrench to make
sure it doesn't interfere with the adjustment.
Lubricate the tappet adjusting screw threads
with fresh engine oil. Hold the adjuster in
place and tighten the locknut. Always
recheck the clearance after tightening the
locknut. Also, recheck after turning the
engine over and back to TDC on the
compression stroke.
Install the removed parts in the reverse
order of removal.
Make sure the O-rings on the crankshaft and
timing plugs are in good condition.
Replace them as needed. Install the timing
inspection and crankshaft caps to the right
side of the engine. Tighten the caps securely
but not overly with a large flat blade
screwdriver.
Torque: 0.7~1.1 kgf-m
Special tool:
Valve adjuster
A120E00012
8.
Cylinder Compression
Warm up the engine before compression
test.
Remove the center cover and spark plug
cap. Remove the spark plug.
Insert a compression gauge.
Open the throttle valve fully and push the
starter button to test the compression.
Compression: 12
±
2 kgf/cm
2
If the compression is low, check for the
following:
Leaky valves
Valve clearance to small
Leaking cylinder head gasket
Worn pistons
Worn piston/cylinder
If the compression is high, it indicates that
carbon deposits have accumulated on the
combustion chamber and the piston head.
Содержание AHG5
Страница 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Страница 7: ...1 Quick Reference 1 6 4 2 Engine...
Страница 8: ...1 Quick Reference 1 7 4 3 Frame...
Страница 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Страница 15: ...1 Quick Reference 1 14...
Страница 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Страница 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Страница 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Страница 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Страница 20: ...2 External components Exhaust pipe 2 0 2...
Страница 21: ...2 External components Exhaust pipe 2 1...
Страница 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Страница 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Страница 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Страница 86: ...6 CYLINDER HEAD VALVE DT X360 6 15 Inspect the camshaft bearing journals for scoring or scratches...
Страница 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Страница 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Страница 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Страница 133: ...8 DRIVE DRIVEN PULLEYS DT X360 8 7 Remove the belt case cover and gasket Remove the two dowel pins...
Страница 153: ...8 DRIVE DRIVEN PULLEYS DT X360 8 27 Lubricate the bearings in the right face of the driven pulley with grease...
Страница 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Страница 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Страница 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Страница 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Страница 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Страница 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Страница 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Страница 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Страница 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Страница 304: ...17 IGNITION SYSTEM DT X360 17 2 1 Ignition System Layout Rollover sensor ECU Ignition switch Ignition coil CPS...
Страница 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Страница 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Страница 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Страница 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Страница 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...
Страница 351: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 16...