13. Fi DIAGNOSTIC TOOL
DT X360
12
5.2.
General Instructions
Scooter services can be done with the engine installed in the frame.
Be sure to relieve the fuel pressure before fuel pump or fuel hose removal.
Bending or twisting the control cables will affect operation and could cause the cables to stick or
bind, resulting in loss of vehicle control.
Work in a fully ventilated area. Smoking or allowing flames or sparks in the work area or where
gasoline is stored can cause a fire or explosion.
Do not apply the Carburetor Cleaners to the inside of the throttle body, which is coated with
molybdenum.
Do not snap the throttle valve from fully open to fully close after the throttle cable has been
removed; it may cause incorrect idle speed.
Do not loosen or tighten the painted bolts and screws of the throttle body. Loosening or tighten
them can cause throttle and idle valve synchronization failure.
Seal the cylinder head intake ports with tape or a clean towel to prevent dirt and debris from
entering the intake ports after the throttle body has been removed.
Do not damage the throttle body. It may cause incorrect throttle and idle valve synchronization.
Do not take the fuel pump on the ground downward.
Always replace the packing when the fuel pump is removed.
The electronic fuel injection system is equipped with the self-diagnostic system. If the Check
Engine Lamp
“
CELP
”
illuminate while riding, follow the self-diagnostic procedures to solve
the problem.
A faulty AFI problem is often related to poorly connected or corroded connectors. Check those
connections before proceeding.
When disassembling the fuel injection parts, note the location of the O-rings. Replace them with
new ones upon reassembly.
Do not disconnect the battery negative (-) or positive (+) cable while engine is running, it may
cause ECU damage.
Do not disconnect or connect the ECU connector during the ignition switch
“
ON
”
; it may
cause the ECU damage.
Содержание AHG5
Страница 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Страница 7: ...1 Quick Reference 1 6 4 2 Engine...
Страница 8: ...1 Quick Reference 1 7 4 3 Frame...
Страница 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Страница 15: ...1 Quick Reference 1 14...
Страница 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Страница 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Страница 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Страница 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Страница 20: ...2 External components Exhaust pipe 2 0 2...
Страница 21: ...2 External components Exhaust pipe 2 1...
Страница 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Страница 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Страница 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Страница 86: ...6 CYLINDER HEAD VALVE DT X360 6 15 Inspect the camshaft bearing journals for scoring or scratches...
Страница 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Страница 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Страница 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Страница 133: ...8 DRIVE DRIVEN PULLEYS DT X360 8 7 Remove the belt case cover and gasket Remove the two dowel pins...
Страница 153: ...8 DRIVE DRIVEN PULLEYS DT X360 8 27 Lubricate the bearings in the right face of the driven pulley with grease...
Страница 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Страница 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Страница 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Страница 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Страница 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Страница 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Страница 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Страница 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Страница 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Страница 304: ...17 IGNITION SYSTEM DT X360 17 2 1 Ignition System Layout Rollover sensor ECU Ignition switch Ignition coil CPS...
Страница 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Страница 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Страница 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Страница 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Страница 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...
Страница 351: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 16...