14. FRONT ASSEMBLY
DT X360
14-4
2.
SERVICE INFORMATION
GENERAL INSTRUCTIONS
2.1.
Remove the motorcycle frame covers before removing the front wheel, steering
handlebar, front shock absorber and front fork. Jack the motorcycle front wheel off the
ground and be careful to prevent the motorcycle from falling down.
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
2.2.
Unit: mm (in)
Item
Standard
Service Limit
Axle Shaft Runout
---
0.2
Front Wheel Rim Runout
Radial
---
2.0
Axial
---
2.0
Brake Disk Thickness
4.0
3.0
Brake Disk Runout
---
0.3
Brake Master Cylinder I.D.
12.7
~
12.74
Brake Master Cylinder Piston O.D.
12.65
~
12.68
Brake Caliper Piston O.D.
25.33
~
25.36
Brake Caliper Cylinder I.D.
25.4
~
25.45
TORQUE VALUES
2.3.
Handlebar Lock Nut
45 N•m (4.5 kgf•m)
Steering Stem Lock Nut
70 N•m (7.0kgf•m)
Steering Stem Pinch Bolt
27 N•m (2.7 kgf•m)
Front Axle
20 N•m (2.0 kgf•m)
Master cylinder reservoir
cover screw
1.6N•m (0.16 kgf•m)
Master cylinder holder bolt
12 N•m (1.2 kgf•m)
Brake lever pivot bolt
2 N•m (0.2 kgf•m)
Brake lever pivot nut
10 N•m (1 kgf•m)
Brake light switch screw
1 N•m (0.1 kgf•m)
Brake caliper mounting bolt
35 N•m (3.5 kgf•m)
ALOC bolt: replace with a
new one.
Brake caliper bleed screw
5.5N•m (0.55 kgf•m)
Brake hose oil bolt
35 N•m (3.5 kgf•m)
Содержание AHG5
Страница 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Страница 7: ...1 Quick Reference 1 6 4 2 Engine...
Страница 8: ...1 Quick Reference 1 7 4 3 Frame...
Страница 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Страница 15: ...1 Quick Reference 1 14...
Страница 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Страница 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Страница 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Страница 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Страница 20: ...2 External components Exhaust pipe 2 0 2...
Страница 21: ...2 External components Exhaust pipe 2 1...
Страница 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Страница 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Страница 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Страница 86: ...6 CYLINDER HEAD VALVE DT X360 6 15 Inspect the camshaft bearing journals for scoring or scratches...
Страница 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Страница 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Страница 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Страница 133: ...8 DRIVE DRIVEN PULLEYS DT X360 8 7 Remove the belt case cover and gasket Remove the two dowel pins...
Страница 153: ...8 DRIVE DRIVEN PULLEYS DT X360 8 27 Lubricate the bearings in the right face of the driven pulley with grease...
Страница 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Страница 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Страница 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Страница 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Страница 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Страница 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Страница 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Страница 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Страница 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Страница 304: ...17 IGNITION SYSTEM DT X360 17 2 1 Ignition System Layout Rollover sensor ECU Ignition switch Ignition coil CPS...
Страница 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Страница 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Страница 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Страница 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Страница 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...
Страница 351: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 16...