5. ENGINE
DT X360
5-2
SERVICE INFORMATION
GENERAL INSTRUCTIONS
A floor jack or other adjustable support is required to support and maneuver the engine.
Be careful not to damage the scooter body, cables and wires during engine removal.
Use shop towels to protect the scooter body during engine removal.
Drain the coolant before removing the engine.
After the engine is installed, fill the cooling system with coolant and be sure to bleed air
from the water jacket. Start the engine to check for coolant leaks.
Before removing the engine, the rear brake caliper must be removed first. Be careful not
to bend or twist the brake fluid tube.
Place the scooter on the center stand.
Remove the following external components:
-
Seat
-
Center Cover
-
Front Cover
-
Front Lower Cover
-
Foot Skirt
-
Rear Carrier
-
Body Cover
-
Under Cover
Disconnect the cables from the battery terminals. See the Battery topic for more
information.
Remove the spark plug cap. See the Spark Plug topic for more information.
Drain the coolant. See the Coolant topic for more information.
Drain the engine oil. See the Engine Oil topic for more information.
Remove the airbox. See the Airbox topic for more information.
Remove the rear brake caliper. See the Rear Brake Caliper topic for more information.
Remove the throttle body. See the Throttle Body Removal and Installation topic for more
information.
Remove the exhaust system. See the Exhaust System topic for more information.
Содержание AHG5
Страница 3: ...1 Quick Reference 1 2 1 Engine Frame Serial Number Frame Serial Number Engine Serial Number...
Страница 7: ...1 Quick Reference 1 6 4 2 Engine...
Страница 8: ...1 Quick Reference 1 7 4 3 Frame...
Страница 14: ...1 Quick Reference 1 13 8 General Troubleshooting 8 1 Engine lacks power...
Страница 15: ...1 Quick Reference 1 14...
Страница 16: ...1 Quick Reference 1 15 8 2 Engine will not stat or is hard to start...
Страница 17: ...1 Quick Reference 1 16 8 3 Poor handling...
Страница 18: ...1 Quick Reference 1 17 8 4 Poor performance at high speed...
Страница 19: ...1 Quick Reference 1 18 8 5 Poor performance at low and idle speed...
Страница 20: ...2 External components Exhaust pipe 2 0 2...
Страница 21: ...2 External components Exhaust pipe 2 1...
Страница 57: ...4 LUBRICATION SYSTEM DT X360 4 1 Lubrication System...
Страница 66: ...5 ENGINE DT X360 5 1 Engine 1 ENGINE REMOVAL INSTALLATION 4 1 1 Removal 4 1 2 Installation 6...
Страница 73: ...6 CYLINDER HEAD VALVE DT X360 6 2 1 SCHEMATIC DRAWING...
Страница 86: ...6 CYLINDER HEAD VALVE DT X360 6 15 Inspect the camshaft bearing journals for scoring or scratches...
Страница 106: ...6 CYLINDER HEAD VALVE DT X360 6 35...
Страница 110: ...7 CYLINDER PISTON DT X360 7 2 1 SCHEMATIC DRAWING...
Страница 128: ...8 DRIVE DRIVEN PULLEYS DT X360 8 2 1 SCHEMATIC DRAWING...
Страница 133: ...8 DRIVE DRIVEN PULLEYS DT X360 8 7 Remove the belt case cover and gasket Remove the two dowel pins...
Страница 153: ...8 DRIVE DRIVEN PULLEYS DT X360 8 27 Lubricate the bearings in the right face of the driven pulley with grease...
Страница 168: ...9 FINAL REDUCTION DT X360 9 2 1 SCHEMATIC DRAWING...
Страница 177: ...9 FINAL REDUCTION DT X360 9 11 Remove the countershaft Remove the final shaft...
Страница 184: ...10 A C GENERATOR STARTER CLUTCH DT X360 10 2 1 SCHEMATIC DRAWING...
Страница 207: ...11 CRANK CASE DT X360 11 2 1 SCHEMATIC DRAWING...
Страница 240: ...13 Fi DIAGNOSTIC TOOL DT X360 2 1 SYSTEM DIAGRAM...
Страница 259: ...13 Fi DIAGNOSTIC TOOL DT X360 21 8 ECU WIRING...
Страница 264: ...14 FRONT ASSEMBLY DT X360 14 2 1 SCHEMATIC DRAWING...
Страница 265: ...14 FRONT ASSEMBLY DT X360 14 3...
Страница 284: ...15 REAR ASSEMBLY DT X360 15 2 1 SCHEMATIC DRAWING...
Страница 304: ...17 IGNITION SYSTEM DT X360 17 2 1 Ignition System Layout Rollover sensor ECU Ignition switch Ignition coil CPS...
Страница 312: ...18 STARTING SYSTEM DT X360 18 2 1 Starting System Layout Battery Start MAG switch Start Motor...
Страница 340: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 5 Pre diagnosis Inspection Chart 1...
Страница 341: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 6 Pre diagnosis Inspection Chart 2...
Страница 349: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 14 5 Introduction to KYMCO TCS System...
Страница 350: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 15...
Страница 351: ...21 ANTI LOCK BRAKE SYSTEM ABS DT X360 21 16...