
14. WINDSHIELD
14.1
Install the 3/4” thick plastic spacers onto the wind-
shield hinges and insert four 5/16” x 1 3/4” long flat
head bolts. See figure 14.1.
14.2
With assistance, lift the windshield in place and
engage the bolts into the slots. Attach 5/16” steel wash-
ers and 5/16” locknuts to the inside. Align the sides of
the windshield with the side frames, engage both wind-
shield latches in the closed position, then tighten the four
flat head bolts in the upper hinges.
Note: hinges are
plastic components. Do not overtighten. Torque to 7
ft./lbs. max..
14.3
The left and right windshield latches can engage in
three positions: closed, open 1”, or open 2” at the bot-
tom.
15. TIGHTEN ALL BOLTS
15.1
Tighten all bolts at this time. First tighten the roll
bar brackets and the lower rear panel bolts that go into
the back of the sideframes. Then work from the front to
the rear. (lower front of side frames, cowl, windshield
support, roof, then rear panel.)
16. DOORS
16.1
Apply grease to the pins mounted on the doors.
With assistance, install the doors pins into the sleeves on
the sideframes. Work the doors back and forth until the
hinges are completely seated. Note: the hinges, and
striker pin can be adjusted for proper engagement. The
rotary latch should be adjusted to get two (2) “clicks”
when latching.
16.2
Install the gas shock to the side frame and door
with the small piston end towards the door. Press the
button on the compression fastener to lock the gas shock
to the ball stud. See figure 16.2.
CAUTION: for safe operation, do not drive with
doors open. Make sure doors are closed and properly
latched when driving.
17. FINAL WIRING
17.1
Connect the ring terminals on the wire harness
containing the relay and fuse to the respective colored
battery posts. (Red to positive; black to negative) The
red terminal can be re-tightened, but leave the black ter-
minal loose because more wires will be attached in later
steps. Stretch the harness forward and connect the male
bullet terminal on the end of the purple wire to the fe-
male bullet terminal on the vehicle wire harness. This is
located on a pigtail under the deck near the HST dipstick
and filler cap. See fig. 17.1.
compression
fasteners
this end on door
Fig. 16.2 (gas shock for hard sided doors)
PAGE 9 OF 21
Fig. 17.1 (view from left side of vehicle)
female bullet terminal
3/4” thick
plastic spacer
Fig. 14.1 (view from front of left side)
Содержание F5205
Страница 12: ...DESCRIPTION QTY 1 1 F5205 HARD SIDED CAB KIT PARTS LIST FOR ROOF P 12 OF 21 1 2 1 1 1 1...
Страница 13: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR WINDSHIELD P 13 OF 21...
Страница 14: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR REAR PANEL ASSEMBLY P 14 OF 21...
Страница 15: ...P 15 OF 21 PARTS LIST FOR WINDSHIELD SUPPORT AND COWL F5205 HARD SIDED CAB KIT...
Страница 16: ...PARTS LIST FOR LOWER REAR PANEL AND LOWER REAR MOUNT F5205 HARD SIDED CAB KIT P 16 OF 21...
Страница 17: ...PARTS LIST FOR FRONT MOUNTS AND ROLL BAR BRACKETS P 17 OF 21 F5205 HARD SIDED CAB KIT...
Страница 18: ...F5205 HARD SIDED CAB KIT PARTS LIST FOR SIDE FRAMES P 18 OF 21...
Страница 19: ...PARTS LIST FOR HARD SIDED DOORS P 19 OF 21 F5205 HARD SIDED CAB KIT...
Страница 20: ...PARTS LIST FOR WIPER F5205 HARD SIDED CAB KIT P 20 OF 21 O L obtain locally...
Страница 21: ...P 21 OF 21 PARTS LIST FOR SOUND REDUCTION KIT...