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KTR-STOP

® 

YAW M B-xx 

Operating/Assembly instructions

 

KTR-N 
Sheet: 
Edition: 

445120 EN 
5 of 16 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2019-11-18 Shg/Wie 

Replacing: 

--- 

Verified: 

2019-11-22 Shg 

Replaced by: 

 

 

 

 
Please read carefully through these operating/assembly instructions before you start up the brake. 
Please pay special attention to the safety instructions! 
The operating/assembly instructions are part of your product. Please store them carefully. 
The copyright for these operating/assembly instructions remains with KTR. 
 
 

 

 

STOP 

 

Warning of personal injury 

This symbol indicates notes which may contribute to pre-
venting bodily injuries or serious bodily injuries that may 
result in death. 

 

 

 

Warning of product damages 

This symbol indicates notes which may contribute to pre-
venting material or machine damage. 

 

 

General advice 

This symbol indicates notes which may contribute to pre-
venting adverse results or conditions. 

 
 

 

 

STOP 

 

With assembly, operation and maintenance of the brake it has to be made sure that the enti-
re drive train is secured against accidental switch-on. You may be seriously hurt by rotating 
parts. Please make absolutely sure to read through and observe the following safety indica-
tions.

 

  All operations on and with the brake have to be performed taking into account "safety first". 

  Make sure to switch off the power pack before you perform your work on the brake. 

  Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on 

or removing the fuse for current supply. 

  Do not reach into the operating area of the brake as long as it is in operation. 

  Please secure the brake against accidental contact. Please provide for the necessary protection devices. 

  Please make sure that the overall brake/hydraulic system is depressurized during maintenance operations. 

 
 

 
You may only assemble, operate and maintain the brake if you 

  have carefully read through the operating/assembly instructions and understood them 

  had technical training 

  are authorized by your company 

The brake may only be used in accordance with the technical data (see chapter 1). Unauthorized modifications on 
the brake design are not admissible. We will not assume liability for any damage that may arise. In the interest of 
further development we reserve the right for technical modifications. 
The brake type YAW M B-xx described in here corresponds to the technical status at the time of printing of these 
operating/assembly instructions. 
 
 
 

Advice 

2.1  General advice 

2.2  Safety and advice symbols 

2.3  General hazard warnings 

2.4  Intended use 

Содержание KTR-STOP YAW M B Series

Страница 1: ...observe protection note ISO 16016 Drawn 2019 11 18 Shg Wie Replacing Verified 2019 11 22 Shg Replaced by YAW M YAW M B xx is a disk brake in an active design serving for transmitting a brake force on...

Страница 2: ...warnings 5 2 4 Intended use 5 3 Storage transport and packaging 6 3 1 Storage 6 3 2 Transport and packaging 6 4 Assembly 6 4 1 Components of the brake 6 4 2 Preparation of assembly 7 4 3 Brake pads 7...

Страница 3: ...ete brake cm2 254 Volume for each brake caliper with 1 mm stroke cm3 25 4 Pressure port G 1 4 Oil bleed G 1 4 Max clamping force kN 203 Max operating pressure bar 160 Thickness of brake disk mm 30 50...

Страница 4: ...Replaced by Dimensions of brake disk Illustration 3 Internal assembly of brake Illustration 4 External assembly of brake Table 2 Calculation of brake disk Internal assembly of brake External assembly...

Страница 5: ...wing safety indica tions All operations on and with the brake have to be performed taking into account safety first Make sure to switch off the power pack before you perform your work on the brake Sec...

Страница 6: ...lamps or electrical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 In order to avoid a...

Страница 7: ...be removed by means of solvents The connection between connection plate and brake is defined as frictionally engaged Any residues of oil dirt and corrosion protection reduce the coefficient of fricti...

Страница 8: ...Insert the O ring component 4 in the counterbore Depending on the thickness of brake disk Put the distance plate component 3 onto the housing and insert the second gasket component 4 into the indentat...

Страница 9: ...ng of two halves to a pressure line see illustration 11 since the brake disk is loaded with the full braking power on one side in case if one half of the brake fails It is not recommended to use steel...

Страница 10: ...ge the end of the minia ture measuring hose in a suitable collection container The pressure ports on top serve for venting the brake For a wash up system make use of one of the pressure ports on top A...

Страница 11: ...insed with hydraulic oil Repeat this process until a stream of clean oil dissipates from the miniature measuring hose Remove the miniature measuring hose If the miniature measuring coupling is removed...

Страница 12: ...mm s and the viscosity during operation should not fall below 12 mm s Filtration When filling and re filling the hydraulic system and replacing the hydraulic liquid the oil needs to be filtered For t...

Страница 13: ...to 13 Remove the 8 off screws M27 serving for fixing the brake to the connection plate Take out the brake Depending on the thickness of brake disk Remove the distance plate after having taking out th...

Страница 14: ...repa ration of assembly Repeat this chapter with the half of brake at the bottom Screw the brake to the connection plate by means of 8 off screws and tighten them hydraulically evenly gradually at 1 3...

Страница 15: ...h a reassembly of the brake piston basically new gaskets and scrapers have to be used since their operativeness is no longer ensured due to wear and damages Grease the gaskets and scrapers with hydrau...

Страница 16: ...wear of brake pads and the condition of the screw connections If you realize any irregularities perform repairs accordingly A basic requirement to ensure the readiness for use of the brake is a stock...

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