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KTR-STOP

® 

YAW M B-xx 

Operating/Assembly instructions

 

KTR-N 
Sheet: 
Edition: 

445120 EN 
7 of 16 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2019-11-18 Shg/Wie 

Replacing: 

--- 

Verified: 

2019-11-22 Shg 

Replaced by: 

 

 

 

 

Subassembly 1 - Housing with components 

 

Compo-

nent 

Quantity 

Description 

 

Illustration 
7: 
Housing 
with single 
parts 

1.1 

Housing 

1.2 

Brake piston 

1.3 

Scraper 

1.4 

Back-up ring  

1.5 

O-ring 

1.6 

Screw plug 
VSTI (acc. to 
DIN 908) 

1.7 

Eye bolt DIN 580 

1.8 

Screw plug 

 

 
 

 

 

To ensure the full braking power, the preparation for assembly needs to be performed 
carefully. 

 

  The connection plate for the brake as well as the brake disk have to be inspected for dimensional accuracy. 

For that purpose investigate the connection dimensions, connection surfaces and tolerances as specified in 
the drawing (see illustrations 1 to 5 and table 2). 

  Clean and degrease the brake disk and mounting surfaces. Dirt can easily be removed by means of solvents. 

 

 

The connection between connection plate and brake is defined as frictionally engaged. Any 
residues of oil, dirt and corrosion protection reduce the coefficient of friction. As a result 
the operation of the brake and the full braking power are no longer ensured. 

 

 

 

Observe the manufacturer’s instructions regarding the use of solvents. 

 
 

 

 

KTR supplies brake pads free from asbestos and lead only. 
If requested, we will provide you with the respective certificates. 

 
The brake pads are each adapted to the application and delivered accordingly. 
They can be distinguished as follows: 

  organic material 

  powder metal 

 

 

 

Brake pads are highly sensitive to grease and oil which means that they cannot be cleaned. 
Brake pads with such dirt need to be replaced and disposed of. 

 

 

We recommend to store the brake pads in their package as long as possible to protect them 
from any kind of dirt. 

 

 

 

Brake pads which have worn off to the wear limit have to be replaced immediately. Make 
sure to replace by original parts only. 

Assembly 

4.1  Components of the brake 

4.2  Preparation of assembly 

4.3  Brake pads 

Содержание KTR-STOP YAW M B Series

Страница 1: ...observe protection note ISO 16016 Drawn 2019 11 18 Shg Wie Replacing Verified 2019 11 22 Shg Replaced by YAW M YAW M B xx is a disk brake in an active design serving for transmitting a brake force on...

Страница 2: ...warnings 5 2 4 Intended use 5 3 Storage transport and packaging 6 3 1 Storage 6 3 2 Transport and packaging 6 4 Assembly 6 4 1 Components of the brake 6 4 2 Preparation of assembly 7 4 3 Brake pads 7...

Страница 3: ...ete brake cm2 254 Volume for each brake caliper with 1 mm stroke cm3 25 4 Pressure port G 1 4 Oil bleed G 1 4 Max clamping force kN 203 Max operating pressure bar 160 Thickness of brake disk mm 30 50...

Страница 4: ...Replaced by Dimensions of brake disk Illustration 3 Internal assembly of brake Illustration 4 External assembly of brake Table 2 Calculation of brake disk Internal assembly of brake External assembly...

Страница 5: ...wing safety indica tions All operations on and with the brake have to be performed taking into account safety first Make sure to switch off the power pack before you perform your work on the brake Sec...

Страница 6: ...lamps or electrical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 In order to avoid a...

Страница 7: ...be removed by means of solvents The connection between connection plate and brake is defined as frictionally engaged Any residues of oil dirt and corrosion protection reduce the coefficient of fricti...

Страница 8: ...Insert the O ring component 4 in the counterbore Depending on the thickness of brake disk Put the distance plate component 3 onto the housing and insert the second gasket component 4 into the indentat...

Страница 9: ...ng of two halves to a pressure line see illustration 11 since the brake disk is loaded with the full braking power on one side in case if one half of the brake fails It is not recommended to use steel...

Страница 10: ...ge the end of the minia ture measuring hose in a suitable collection container The pressure ports on top serve for venting the brake For a wash up system make use of one of the pressure ports on top A...

Страница 11: ...insed with hydraulic oil Repeat this process until a stream of clean oil dissipates from the miniature measuring hose Remove the miniature measuring hose If the miniature measuring coupling is removed...

Страница 12: ...mm s and the viscosity during operation should not fall below 12 mm s Filtration When filling and re filling the hydraulic system and replacing the hydraulic liquid the oil needs to be filtered For t...

Страница 13: ...to 13 Remove the 8 off screws M27 serving for fixing the brake to the connection plate Take out the brake Depending on the thickness of brake disk Remove the distance plate after having taking out th...

Страница 14: ...repa ration of assembly Repeat this chapter with the half of brake at the bottom Screw the brake to the connection plate by means of 8 off screws and tighten them hydraulically evenly gradually at 1 3...

Страница 15: ...h a reassembly of the brake piston basically new gaskets and scrapers have to be used since their operativeness is no longer ensured due to wear and damages Grease the gaskets and scrapers with hydrau...

Страница 16: ...wear of brake pads and the condition of the screw connections If you realize any irregularities perform repairs accordingly A basic requirement to ensure the readiness for use of the brake is a stock...

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