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KTR-STOP

®

 L light-xxx A-xx-xx 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

445123 EN 
12 of 21 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2020-09-25 Shg/Wie 

Replacing: 

KTR-N dated 2019-11-21 

Verified: 

2020-11-05 Shg 

Replaced by: 

 

 

 

 

 

If several brakes are assembled we recommend to connect the pressure connection for 
each brake individually (in parallel) (see illustration 11). 
Please note, if several brakes are connected in a series (see illustration 12), the braking 
effect of all following brakes may become effective slightly delayed. 

 

  Connect the pressure oil line to the pressure connec-

tions of the brake (see illustration 10, 11 and 12). For 
that purpose remove the screw plugs beforehand. 

 

 

  Mount a miniature measuring coupling with a minia-

ture measuring hose to the venting hole (see illustra-
tion 10, 11 and 12), for that purpose the screw plug 
needs to be removed beforehand. Discharge the end 
of the miniature measuring hose in a suitable collec-
tion container. 

 

 

The hydraulic lines have to be flushed 
before connecting to the brake to pre-
vent any particles from penetrating the 
brake. If the lines are not flushed suffi-
ciently, the gaskets may be damaged 
and the operation of the brake is no 
longer ensured. 

 

 

 

Illustration 11: Pressure connection 

of several brakes (in parallel) 

Illustration 12: Pressure 

connection  

of several brakes (in a series) 

 

 

 

The pressure connection on top serves for venting the brake. For a flushing system make 
use of one of the pressure connections on top.

 

 

 

Always connect the brake consisting of two halves to a pressure line (see illustration 11 and 
12), since the brake disk is loaded with the full braking power on one side in case if one half 
of the brake fails. 

 

 

 

With the parallel connection of brakes (see illustration 11) each brake needs to be vented 
individually.

 

 

 

 

It is not recommended to use steel plugs for venting.

 

 

  Connect the leakage oil pipe to the brake (see illustration 10, 11 and 12). For that purpose remove the sealing 

plugs beforehand. 

 

 

If no leakage oil line is connected, a vacuum may be generated inside the brake which will 
damage the gaskets. 

 

 

 

Never give any pressure on the leakage oil line. Gaskets and scrapers will be destroyed in 
this way. 

 

 

In order to locate a leakage immediately, it is recommended to use a transparent hose and 
collection container. Since higher pressures (5 bars at the maximum) are not generated, a 
pneumatic hose may be used, too. Inspect the brake for leakages regularly. 

 
 

Assembly 

4.6  Pressure connection of several brakes 

Содержание KTR-STOP L light A Series

Страница 1: ...Drawn 2020 09 25 Shg Wie Replacing KTR N dated 2019 11 21 Verified 2020 11 05 Shg Replaced by KTR STOP L light xxx A xx xx L light xxx A xx xx is a spring actuated brake in a fixed calliper design se...

Страница 2: ...rage transport and packaging 5 3 1 Storage 5 3 2 Transport and packaging 5 4 Assembly 6 4 1 Components of the brake 6 4 2 Preparation of assembly 8 4 3 Brake pads 9 4 4 Assembly of the brake 9 4 5 Pre...

Страница 3: ...of brake disk mm 1000 Pressure connection G3 8 Oil bleed G1 4 Operating temperature C 20 to 50 1 The friction coefficient each depends on the application please consult with KTR Table 2 Clamping forc...

Страница 4: ...y instructions The operating assembly instructions are part of your product Please store them carefully The copyright for these operating assembly instructions remains with KTR STOP Warning of persona...

Страница 5: ...the technical data see chapter 1 Unauthorized modifications on the brake design are not admissible We will not assume liability for any damage that may arise In the interest of further development we...

Страница 6: ...The brake is supplied in pre assembled condition Before assembly the brake has to be inspected for completen ess Components component assemblies of brake Type L light xxx A xx xx Compo nent subas semb...

Страница 7: ...iston 1 8 1 Pressure cylinder 1 9 1 Pipe 1 10 1 Cap screw DIN EN ISO 4762 1 11 1 Centering sleeve 1 12 1 Set of disk springs 1 13 1 Centering pin 1 14 1 O ring 1 15 1 Sealing plug 1 16 1 O ring 1 17 1...

Страница 8: ...sp the stand for the brake as well as the brake disk must be inspected for dimensional accuracy For that purpose inspect the connection dimensions connection surfaces and tolerances as spe cified in t...

Страница 9: ...ssure without transport lock for reasons of space please consult with KTR STOP In order to avoid any injuries please always make use of proper lifting equipment In the pad retainers there are M12 thre...

Страница 10: ...ively Push the connection screw screwed in before through the second half of the brake and align it symmetrically Fasten the connection screw at the tightening torques spe cified in table 3 Repeat thi...

Страница 11: ...with the full braking power on one side in case if one half of the brake fails It is not recommended to use steel plugs for venting Connect the leakage oil line to the brake see illustration 9 and 10...

Страница 12: ...kets may be damaged and the operation of the brake is no longer ensured Illustration 11 Pressure connection of several brakes in parallel Illustration 12 Pressure connection of several brakes in a ser...

Страница 13: ...ort while to make sure that the brake is flushed with hydraulic oil Repeat this process until a stream of clean oil dissipates from the miniature measuring hose Remove the miniature measuring hose If...

Страница 14: ...oth sides Illustration 13 Setting re setting of the brake Tilting of the safety plate can be untightened by rotating the centering pin component 1 13 by 2 3 Measure the gap between the brake disk and...

Страница 15: ...not exceed 500 mm2 s and the viscosity during operation should not fall below 12 mm2 s Filtration When filling and re filling the hydraulic system and replacing the hydraulic liquid the oil needs to...

Страница 16: ...ly untightened against a stop Release the pressure fully from the hydraulic system Make sure that the entire brake system is depressurized STOP Parts released or falling down may cause injury to perso...

Страница 17: ...ling down may cause injury to persons or damage on the machine Secure the components before disassembly Never keep your fingers between brake disk and brake when applying the brake in order to prevent...

Страница 18: ...tool to ensure the same arrangement of disk springs washer and adjustment washer s with re assembly of the brake Press the brake piston component 1 7 with the centering sleeve component 1 11 the cent...

Страница 19: ...ponent 1 13 and the pressure cylinder component 1 8 into the housing and press it against a stop A mounting device may be necessary for that purpose please consult with KTR Push the set of disk spring...

Страница 20: ...put special emphasis on leakages corrosion wear of brake pads and the condition of the screw connections If you realize any irregularities please perform repairs accordingly Operation of sensor There...

Страница 21: ...f the state wear sensor is wired properly This provides a signal since a switch NO is locked which is normally unlocked In case of damages like for example faulty cables bad connections etc the signal...

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