background image

 

BoWex

®

 FLE-PA / FLE-PAC 

Operating/Assembly instructions

 

KTR-N 
Sheet: 
Edition: 

40117 EN 
16 of 17 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2018-09-06 Pz/Hk 

Replacing: 

KTR-N dated 2018-08-30 

Verified: 

2018-09-06 Pz 

Replaced by: 

 

 

 
The below-mentioned failures can result in a use of the 

BoWex

®

 coupling other than intended. In addition to the 

specifications given in these operating and assembly instructions please make sure to avoid such failures. 
The errors listed can only be clues to search for the failures. When searching for the failure the adjacent 
components must generally be considered. 
 
 
General failures with use other than intended: 

  Important data for the coupling selection were not forwarded. 

  The calculation of the shaft-hub-connection was not considered. 

  Coupling components with damage occurred during transport are assembled. 

  If the heated hub is assembled, the permissible temperature is exceeded. 

  The clearance of the components to be assembled is not coordinated with one another. 

  Tightening torques have been fallen below/exceeded. 

  Components are mixed up by mistake/assembled incorrectly. 

  No original KTR components (purchased parts) are used. 

  Old/already worn out flanges or flanges stored for too long are used. 

  Maintenance intervals are not observed. 

 
 

Breakdowns 

Causes 

Elimination 

Different operating noise 

and/or vibrations occuring 

Micro friction by faulty 

alignment on the spline of the 

flange 

1)  Set the unit out of operation 
2)  Eliminate the reason for the misalignment (e. g. 

loose foundation bolts, breaking of the engine 
mount, thermal expansion of unit components, 
modification of the installation dimension l

3

 and 

l

7

 of the coupling) 

Screws for axial fastening of 

hubs working loose 

1)  Set the unit out of operation 
2)  Inspect alignment of coupling 
3)  Tighten the screws to fasten the hubs and 

secure against working loose 

Fracture of flange/ 

spline 

Fracture of flange/ 

spline caused by high 

dynamic energy/overload 

1)  Set the unit out of operation 
2)  Disassemble the coupling and remove 

remainders of the flange 

3)  Inspect coupling components and replace 

coupling components that are damaged 

4)  Insert flange, assemble coupling components 
5)  Find out the reason for overload 

Operating parameters do not 

meet with the performance of 

the coupling 

1)  Set the unit out of operation 
2)  Review the operating parameters and select a 

bigger coupling (consider mounting space) 

3)  Assemble new coupling size 
4)  Inspect alignment 

Operating error of the unit 

1)  Set the unit out of operation 
2)  Disassemble the coupling and remove 

remainders of the flange 

3)  Inspect coupling components and replace 

coupling components that are damaged 

4)  Insert flange, assemble coupling components 
5)  Instruct and train the service staff 

 
 
 
 
 
 
 

Breakdowns, causes and elimination 

Содержание BoWex FLE-PA

Страница 1: ...on note ISO 16016 Drawn 2018 09 06 Pz Hk Replacing KTR N dated 2018 08 30 Verified 2018 09 06 Pz Replaced by BoWex FLE PA FLE PAC is a torsionally rigid flange coupling It is able to compensate for sh...

Страница 2: ...pling selection 8 2 6 Reference to EC Machinery Directive 2006 42 EC 8 3 Storage transport and packaging 8 3 1 Storage 8 3 2 Transport and packaging 8 4 Assembly 9 4 1 Types of hubs 9 4 2 Components o...

Страница 3: ...0 70 100 153 60 48 56 30 21 57 80 T 80 31 35 80 124 170 90 78 87 30 21 87 100 T 100 38 40 100 152 265 110 78 108 35 21 110 125 T 125 45 50 125 192 250 140 103 133 50 28 140 Table 2 Technical data BoWe...

Страница 4: ...orque Nm Weight mass moment of inertia J Hub with max bore Flange connection acc to SAE J620 TKN TK max TKW 6 7 8 10 11 14 T 80 1500 3750 750 kg 5 20 1 05 1 12 kgm2 0 0151 0 015 0 022 100 2050 5150 10...

Страница 5: ...72 76 35 4 100 T 100 38 40 100 152 280 110 85 102 47 5 125 T 125 45 50 125 192 250 140 37 133 50 28 1 Special flange dimensions available Table 4 Technical data BoWex FLE PAC Size Torque Nm Weight mas...

Страница 6: ...925 kg 5 20 2 27 2 90 5 20 kgm2 0 0151 0 0312 0 0485 0 1462 100 2550 5100 1275 kg 9 37 3 35 6 22 kgm2 0 0401 0 0606 0 1828 T 100 3100 6200 1550 kg 9 37 3 35 6 22 kgm2 0 0401 0 0606 0 1828 125 5350 10...

Страница 7: ...cured against accidental switch on You may be seriously hurt by rotating parts Please make absolutely sure to read through and observe the following safety indications All operations on and with the c...

Страница 8: ...plied by KTR should be considered as components not machines or partly completed machines according to EC Machinery Directive 2006 42 EC Consequently KTR does not have to issue a declaration of incorp...

Страница 9: ...4029 1 piece Type Spline hub with end plate and cap screw DIN EN ISO 4762 1 piece Type Clamping hub with spline bore and cap screw DIN EN ISO 4762 1 piece Type Clamping hub N with spline bore and set...

Страница 10: ...tomer bears the sole responsibility for all machining processes performed subsequently on unbored or pilot bored as well as finish machined coupling components and spare parts KTR does not assume any...

Страница 11: ...uracy before assembly Shift the hub component 2 onto the shaft of the driven side and align accordingly Fasten the coupling hub by a proper end plate with a screw We recommend to inspect spline bore a...

Страница 12: ...n Illustration 9 Alignment of the coupling with short mounting Example BoWex FLE PA Illustration 10 Alignment of the coupling with long mounting Example BoWex FLE PA Hand tighten the flange to the fly...

Страница 13: ...ta specified in table 12 With alignment the radial and angular displacement should be kept as small as possible because the service life is increased in this way if the operating conditions are otherw...

Страница 14: ...ated 2018 08 30 Verified 2018 09 06 Pz Replaced by Radial displacement Angular displacement Axial displacement Illustration 11 Displacements Examples of the displacement combinations specified in illu...

Страница 15: ...htening torques specified Finally the coupling protection against accidental contact must be fitted It is required in accordance with DIN EN ISO 12100 Safety of Machinery and must protect against acce...

Страница 16: ...Causes Elimination Different operating noise and or vibrations occuring Micro friction by faulty alignment on the spline of the flange 1 Set the unit out of operation 2 Eliminate the reason for the mi...

Страница 17: ...ient temperatures etc causing physical modification of the flange 1 Set the unit out of operation 2 Disassemble the coupling and remove remainders of the flange 3 Inspect coupling components and repla...

Отзывы: