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ENGLISH

22

DOT

5.1

DOT

5

A

B

1

General information about KTM disc brakes

BRAKE CALIPERS:
The brake calipers of this series use a „floating” mount. This means that the
brake calipers are not solidly attached to the caliper support, which enables
them to „float” for maximum braking contact.

BRAKE PADS:
The motorcycles are delivered with sintered brake pads and have also been
type-coded with these pads. Said pads are suitable for almost the entire
range of application of these motorcycles.

BRAKE DISCS:
Due to wear, the thickness of the brake disc in the area of the contact 
face 

1

of the brake pads decreases. At their thinnest point 

A

, the brake

discs must not be more than 0.40 mm (0,016 in) thinner than the pad's
nominal thickness. Measure the nominal thickness in a location 

B

outside

the contact face. Check wear in several locations.

WARNING

B

RAKE DISCS SUFFERING FROM WEAR GREATER THAN

0,40 

MM

(0,016 

IN

CONSTITUTE

A SAFETY RISK

. H

AVE THE BRAKE DISCS REPLACED IMMEDIATELY AS SOON AS THEY REACH

THE WEAR LIMIT

.

BRAKE FLUID RESERVOIRS:
The brake fluid reservoirs on front and rear wheel brakes have been desi-
gned in such a way that even if the brake pads are worn it is not necessary
to top up the brake fluid. If the brake fluid level drops below the minimum
level either the brake system has a leak or the brake pads are completely
worn.
In this case, consult an authorized KTM dealer immediately.

BRAKE FLUID:
KTM fills the brake systems with SHELL ADVANCE BRAKE DOT 5.1 brake
fluid, one of the best brake fluids that is currently available. We recommend
that you continue to use it. DOT 5.1 brake fluid is based on glycol ether
and of an amber color. If you do not have any DOT 5.1 for refilling, you
may use DOT 4 brake fluid. However, you should replace it as soon as 
possible by DOT 5.1.

Adjusting of free travel at the hand brake lever

Free travel at the hand brake lever may be readjusted by using adjustment
screw 

2

. In this way, the position of the point of pressure (i.e., the 

resistance you feel on the hand brake lever when the brake pads are 
pressed against the brake disc) can be adjusted for any hand size.

!

CAUTION

!

A

T THE HAND BRAKE LEVER

FREE TRAVEL MUST AT LEAST BE

MM

. O

NLY THEN MAY

THE PISTON IN THE HAND BRAKE CYLINDER BE MOVED

(

TO BE RECOGNIZED BY THE GREA

-

TER RESISTANCE OF THE HAND BRAKE LEVER

). I

F THIS FREE TRAVEL IS NOT PROVIDED

,

PRESSURE WILL BUILD UP IN THE BRAKING SYSTEM

AND THE FRONT

-

WHEEL BRAKE MAY

FAIL DUE TO OVERHEATING

.

Checking of brake fluid level - front brake

The brake fluid reservoir is linked with the hand brake cylinder at the 
handlebar and the reservoir is provided with an inspection glass. With the
reservoir in a horizontal position, the brake fluid level should not drop
below the middle of the glass. The reservoir should be kept completely full
at all times for best performance.

WARNING

I

F THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A

LEAK OR THE BRAKE PADS ARE COMPLETELY WORN

. I

N THIS CASE

CONSULT AN

AUTHORIZED

KTM 

DEALER IMMEDIATELY

.

min. 3 mm

2

Содержание 620 2001

Страница 1: ...OWNERS HANDBOOK 2001 620 SC SUPERMOTO BEDIENUNGSANLEITUNG Art Nr 3 205 91 10 2000...

Страница 2: ......

Страница 3: ...by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or d...

Страница 4: ...ue in your case you will be able to use this Owner s Handbook to carry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorcycles it might be better to...

Страница 5: ...20 Chain wear 20 General informations about KTM disc brakes 21 Adjusting of free travel at the hand brake lever 21 Checking brake fluid level front brake 21 Refilling the front brake fluid reservoir...

Страница 6: ...stalled When you then start the engine you may feel a hard resistance on the kickstarter because the automatic decompressor cannot lock into place If this happens pull the hand decompression lever an...

Страница 7: ...ing Speedometer indicator lamps The mileage indicator D in the speedometer 4 indicates overall mileage When the turn indicator is on the green indicator lamp 5 will be flashing in the same rhythm The...

Страница 8: ...ENGINE BEFORE REFUELLING BE CAREFUL NOT TO SPILL GASOLINE ON THE ENGINE OR EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S...

Страница 9: ...ng An activated hot starting device will have a negative influence on the cold starting properties of the engine Shift lever The shift lever is mounted on the left side of the engine The position of t...

Страница 10: ...damping of the rebound can be adjusted Turn the knob clockwise to increase damping turn it counter clockwise to reduce damping during rebounding STANDARD ADJUSTMENT turn adjusting screw clockwise as f...

Страница 11: ...onsequently to engine damage 2 FUEL Check that there is sufficient fuel in the tank when closing the filler cap check that the tank venting hose is free of kinks 3 CHAIN A loose chain can fall from th...

Страница 12: ...e stand or center stand 3 Put the gear in neutral 4 Push in the hot start button 3 on the carburetor as far as it will go 5 Leave the throttle closed and push the kickstarter hard ALL THE WAY 6 Once t...

Страница 13: ...RATCHED VISOR OR GOGGLES THE OPERATOR WILL BE BLINDED AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVE...

Страница 14: ...light turn indicators tell tale lamps speedometer illumination horn emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check adjust s...

Страница 15: ...tervals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verif...

Страница 16: ...SELF LOCKING NUTS LET YOUR MOTORCYCLE COOL DOWN BEFORE BEGINNING ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED REMOVE OILS FATTY MATTERS FILTERS FUELS WASHING DETERGENTS ETC ORDERLY UNDER NO...

Страница 17: ...of the outer tubes and slide them downward Clean dust protection bellows outer tubes and fork tubes thoroughly and oil them thoroughly with silicone spray Then push dust protection bellows into the o...

Страница 18: ...the digital speedometer After approx 2 years the battery of the digital speedometer will be empty and must be replaced For this purpose the speedometer must be dismounted Remove headlight mask and pul...

Страница 19: ...3 by pushing the right button you jump to the next figure 4 repeat pos 2 3 until correct time is indicated 5 push the button on the back approx 1 second to terminate the setting procedure 2 push the l...

Страница 20: ...P is activated and push the button on the back approx 5 seconds WS appears 2 use the right button to select the position to be changed 3 push the left button until the correct figure is shown on the d...

Страница 21: ...ween the two discs at various points around their circumferences The space should be at least 2 5 mm 0 1 in wide Have the rubber ring replaced by an KTM dealer when compaction due to wear has exceeded...

Страница 22: ...ring chain spray Shell Advance Bio Chain WARNING NO LUBRICATION IS ALLOWED TO REACH THE REAR TYRE OR THE BRAKE DISKS OTHERWISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS WOULD BE STRONGLY...

Страница 23: ...KTM fills the brake systems with SHELL ADVANCE BRAKE DOT 5 1 brake fluid one of the best brake fluids that is currently available We recommend that you continue to use it DOT 5 1 brake fluid is based...

Страница 24: ...THEY COULD LEAD TO BRAKE FAILURE FOR YOUR OWN SAFETY DON T PUT OFF HAVING YOUR BRAKE PADS CHANGED CAUTION IF THE BRAKE PADS ARE REPLACED TOO LATE SO THAT THE LINING IS PARTLY OR ENTIRELY WORN THE STEE...

Страница 25: ...the brake fluid reservoir This is done by first unscrewing the cap 3 and rubber bellows 4 Add brake fluid DOT 5 1 Shell Advance Brake DOT 5 1 until it reaches the MAX mark then screw rubber bellows a...

Страница 26: ...ter drive 7 off the hub NOTE Models with a digital speedometer have a distance bushing instead of the speedometer drive SUPERMOTO before removing the front wheel unscrew the front brake caliper CAUTIO...

Страница 27: ...RIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE REAR WHEEL KEEP OPERATING THE REAR BRAKE UNTIL THE PRESSURE POINT RETURNS IT IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY MATT...

Страница 28: ...VES FRONT AND REAR WHEELS MAY ONLY BE FITTED WITH TIRES HAVING THE SAME TREAD LAYOUT USE HOMOLOGATED TIRES FOR YOUR OWN SAFETY REPLACE DAMAGED TIRES IMMEDIATELY WORN TIRES CAN HAVE A NEGATIVE EFFECT O...

Страница 29: ...H OF CHILDREN IN CASE COOLANT IS INGESTED GO SEE A DOCTOR IMMEDIATELY IF COOLANT GETS INTO YOUR EYES RINSE THEM OUT WITH WATER IMMEDIATELY AND GO SEE A DOCTOR A mixture of 40 anti freeze liquid and 60...

Страница 30: ...shown that the front glass fiber pack 3 must be replaced more often than the rear pack 4 To replace the front glass fiber yarn pack remove the silencer Remove the front cap 5 pull the front glass fib...

Страница 31: ...ove an incorrectly dimensioned idling nozzle may be the cause In case a the mixture control screw has been screwed in up to the stop without causing any change in rotational speed a smaller idling jet...

Страница 32: ...and the gastank push the protective cover upwards loosen the counter nut and turn the adjustment screw 5 accordingly Turn the adjustment screw clockwise for more play or anticlockwise for less play T...

Страница 33: ...ys engine oil onto the piston pin bearing and piston head The second oil lead takes the main flow of oil to the microfilter 5 which filters out even the finest impurities The cleaned engine oil is pum...

Страница 34: ...low the engine to run at idle until oil runs out of the oil line 3 Turn the engine off Install seal rings and the jet screw Torque the jet screw to 10 Nm 7 ft lb and check for leaks Changing oil filte...

Страница 35: ...OFF switch open fuel tap tank fuel do not use choke i e the hotstart device Pay attention to starting off information see driving instructions Close fuel tap loosen fuel hose at carburettor lead into...

Страница 36: ...or voltage regulator faulty REMEDY Adjust valve gap Check setting of the hand decompression cable Have ignition system checked Clean and check fuel system and carburetor Check intake flange and carbu...

Страница 37: ...pprox 5 ccm of engine oil into the cylinder through the opening Actuate kick starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression...

Страница 38: ...ur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 35 2nd 15 24 3rd 18 21 4th 20 19 5th 22 18 Ignition system contactless thyristor ignition...

Страница 39: ...H informations on bottles or higher CAUTION POOR OIL QUALITY OR MINOR QUANTITY EFFECT EARLY ENGINE WEAR Hexagon nut at primary gear M20x1 5 Loctite 243 170 Nm 125 ft lb Collar nut flywheel M12x1 left...

Страница 40: ...bound adjuster 12 14 Spring 4 2 N mm 5 0 N mm Spring preload 6 mm 8 mm Air chamber length 150 mm 130 mm Fork oil SAE 5 SAE 5 STANDARD ADJUSTMENT FORK 620 SC SUPERMOTO WP 0118V712 WP 0118V720 Compressi...

Страница 41: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at M O T O R C Y C L E O I L S M O T O R C Y C L E O I L S 320591...

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