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ENGLISH

32

                   

+

0°C

32°F

15W 40
15W 50

10W 40
10W 50

API:  SG, SH

TEMPERATUR

8

7

1

2

3

4

5

6

9

10

11

12

13

A

Engine oil

Only use synthetic high-quality oils (Shell Advance Ultra 4) meeting or sur-
passing the quality requirements of API classes SG, or SH (for specifications
see containers). 

!

CAUTION

!

I

NSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE

.

Checking engine oil level

Allow the engine to run at idle speed for about 4 minutes. Turn off the
engine and place the motorcycle on a flat, level surface (center stand). Wait
5 minutes, unscrew and remove the oil dipstick, and wipe it clean with a
cloth.
SCREW THE DIPSTICK IN ALL THE WAY AND REMOVE IT AGAIN.
The oil level should be between the two marks on the dipstick, however, it
must never rise above the MAX mark. Otherwise, engine oil would get into
the air filter box by way of the engine venting system.
Add engine oil if necessary.

!

CAUTION

!

– I

NSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE

ENGINE

.

– C

HECKING THE ENGINE OIL LEVEL WHEN THE ENGINE IS COLD RESULTS IN A FALSE

READING ON THE OIL DIPSTICK AND THEREFORE AN INCORRECT OIL LEVEL

.

– D

O NOT OVERFILL THE ENGINE CASE

.

– D

O NOT UNDERFILL THE ENGINE CASE

.

Check the engine for leaks.

Oil circuit

The oil pump 

1

pumps the engine oil past the by-pass valve 

2

through the

oil filter 

3

. After the oil filter, an oil lead branches off to a jet 

4

which

sprays engine oil onto the piston pin bearing and piston head. The second
oil lead takes the main flow of oil to the microfilter 

5

, which filters out even

the finest impurities. The cleaned engine oil is pumped through the oil lead
and the clutch cover into the crankshaft to the connecting rod bearing 

6

and drips into the crankcase. An additional oil pump 

7

sucks the engine oil

out of the crankcase and pumps it through the oil line 

8

to the gear wheels

of the 4th and 5th gear. Via the gear wheels, the engine oil reaches the oil
sump. The timing chain 

9

runs through the oil sump and transports the

engine oil upwards to the cylinder head. Through the bore 

bk

the oil 

reaches the camshaft 

bl

and the valves.

Changing the engine oil*

The engine oil change is to be carried out when the engine is still warm.

WARNING

A

N ENGINE HAVING BEEN RUN WARM

AND THE ENGINE OIL IN IT ARE VERY HOT

DO

NOT BURN YOURSELF

.

Place the motorbike on a horizontal surface. Remove the two plugs (

bm

and

bn

), and drain oil into a container.

!

CAUTION

!

T

HE SCREW PLUG

A

MUST NOT BE REMOVED

THIS IS PART OF THE BY

-

PASS VALVE

.

Clean the plugs thoroughly with a fireproof solvent and compressed air, in
order to remove the metal abrasion. After all the oil has drained through,
clean raised and flat faces and install plugs with seals. Tighten plug 

bm

with

30 Nm (22 ft.lb)and plug 

bn

with 20 Nm (15ft.lb).

Remove oil dipstick on the clutch cover and fill with 1.45 litre engine oil (i.e.
Shell Advance Ultra 4).
Warm up engine, check engine oil level and refill up to the marking MAX.
Finally check the oil system for leaks.

MAX

MIN

Содержание 620 2001

Страница 1: ...OWNERS HANDBOOK 2001 620 SC SUPERMOTO BEDIENUNGSANLEITUNG Art Nr 3 205 91 10 2000...

Страница 2: ......

Страница 3: ...by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or d...

Страница 4: ...ue in your case you will be able to use this Owner s Handbook to carry out most of the maintenance steps yourself If on the other hand you are not very familiar with motorcycles it might be better to...

Страница 5: ...20 Chain wear 20 General informations about KTM disc brakes 21 Adjusting of free travel at the hand brake lever 21 Checking brake fluid level front brake 21 Refilling the front brake fluid reservoir...

Страница 6: ...stalled When you then start the engine you may feel a hard resistance on the kickstarter because the automatic decompressor cannot lock into place If this happens pull the hand decompression lever an...

Страница 7: ...ing Speedometer indicator lamps The mileage indicator D in the speedometer 4 indicates overall mileage When the turn indicator is on the green indicator lamp 5 will be flashing in the same rhythm The...

Страница 8: ...ENGINE BEFORE REFUELLING BE CAREFUL NOT TO SPILL GASOLINE ON THE ENGINE OR EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S...

Страница 9: ...ng An activated hot starting device will have a negative influence on the cold starting properties of the engine Shift lever The shift lever is mounted on the left side of the engine The position of t...

Страница 10: ...damping of the rebound can be adjusted Turn the knob clockwise to increase damping turn it counter clockwise to reduce damping during rebounding STANDARD ADJUSTMENT turn adjusting screw clockwise as f...

Страница 11: ...onsequently to engine damage 2 FUEL Check that there is sufficient fuel in the tank when closing the filler cap check that the tank venting hose is free of kinks 3 CHAIN A loose chain can fall from th...

Страница 12: ...e stand or center stand 3 Put the gear in neutral 4 Push in the hot start button 3 on the carburetor as far as it will go 5 Leave the throttle closed and push the kickstarter hard ALL THE WAY 6 Once t...

Страница 13: ...RATCHED VISOR OR GOGGLES THE OPERATOR WILL BE BLINDED AFTER FALLING WITH THE MOTORCYCLE CHECK ALL FUNCTIONS THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVE...

Страница 14: ...light turn indicators tell tale lamps speedometer illumination horn emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for damage and leaks Check adjust s...

Страница 15: ...tervals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verif...

Страница 16: ...SELF LOCKING NUTS LET YOUR MOTORCYCLE COOL DOWN BEFORE BEGINNING ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED REMOVE OILS FATTY MATTERS FILTERS FUELS WASHING DETERGENTS ETC ORDERLY UNDER NO...

Страница 17: ...of the outer tubes and slide them downward Clean dust protection bellows outer tubes and fork tubes thoroughly and oil them thoroughly with silicone spray Then push dust protection bellows into the o...

Страница 18: ...the digital speedometer After approx 2 years the battery of the digital speedometer will be empty and must be replaced For this purpose the speedometer must be dismounted Remove headlight mask and pul...

Страница 19: ...3 by pushing the right button you jump to the next figure 4 repeat pos 2 3 until correct time is indicated 5 push the button on the back approx 1 second to terminate the setting procedure 2 push the l...

Страница 20: ...P is activated and push the button on the back approx 5 seconds WS appears 2 use the right button to select the position to be changed 3 push the left button until the correct figure is shown on the d...

Страница 21: ...ween the two discs at various points around their circumferences The space should be at least 2 5 mm 0 1 in wide Have the rubber ring replaced by an KTM dealer when compaction due to wear has exceeded...

Страница 22: ...ring chain spray Shell Advance Bio Chain WARNING NO LUBRICATION IS ALLOWED TO REACH THE REAR TYRE OR THE BRAKE DISKS OTHERWISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS WOULD BE STRONGLY...

Страница 23: ...KTM fills the brake systems with SHELL ADVANCE BRAKE DOT 5 1 brake fluid one of the best brake fluids that is currently available We recommend that you continue to use it DOT 5 1 brake fluid is based...

Страница 24: ...THEY COULD LEAD TO BRAKE FAILURE FOR YOUR OWN SAFETY DON T PUT OFF HAVING YOUR BRAKE PADS CHANGED CAUTION IF THE BRAKE PADS ARE REPLACED TOO LATE SO THAT THE LINING IS PARTLY OR ENTIRELY WORN THE STEE...

Страница 25: ...the brake fluid reservoir This is done by first unscrewing the cap 3 and rubber bellows 4 Add brake fluid DOT 5 1 Shell Advance Brake DOT 5 1 until it reaches the MAX mark then screw rubber bellows a...

Страница 26: ...ter drive 7 off the hub NOTE Models with a digital speedometer have a distance bushing instead of the speedometer drive SUPERMOTO before removing the front wheel unscrew the front brake caliper CAUTIO...

Страница 27: ...RIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE REAR WHEEL KEEP OPERATING THE REAR BRAKE UNTIL THE PRESSURE POINT RETURNS IT IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY MATT...

Страница 28: ...VES FRONT AND REAR WHEELS MAY ONLY BE FITTED WITH TIRES HAVING THE SAME TREAD LAYOUT USE HOMOLOGATED TIRES FOR YOUR OWN SAFETY REPLACE DAMAGED TIRES IMMEDIATELY WORN TIRES CAN HAVE A NEGATIVE EFFECT O...

Страница 29: ...H OF CHILDREN IN CASE COOLANT IS INGESTED GO SEE A DOCTOR IMMEDIATELY IF COOLANT GETS INTO YOUR EYES RINSE THEM OUT WITH WATER IMMEDIATELY AND GO SEE A DOCTOR A mixture of 40 anti freeze liquid and 60...

Страница 30: ...shown that the front glass fiber pack 3 must be replaced more often than the rear pack 4 To replace the front glass fiber yarn pack remove the silencer Remove the front cap 5 pull the front glass fib...

Страница 31: ...ove an incorrectly dimensioned idling nozzle may be the cause In case a the mixture control screw has been screwed in up to the stop without causing any change in rotational speed a smaller idling jet...

Страница 32: ...and the gastank push the protective cover upwards loosen the counter nut and turn the adjustment screw 5 accordingly Turn the adjustment screw clockwise for more play or anticlockwise for less play T...

Страница 33: ...ys engine oil onto the piston pin bearing and piston head The second oil lead takes the main flow of oil to the microfilter 5 which filters out even the finest impurities The cleaned engine oil is pum...

Страница 34: ...low the engine to run at idle until oil runs out of the oil line 3 Turn the engine off Install seal rings and the jet screw Torque the jet screw to 10 Nm 7 ft lb and check for leaks Changing oil filte...

Страница 35: ...OFF switch open fuel tap tank fuel do not use choke i e the hotstart device Pay attention to starting off information see driving instructions Close fuel tap loosen fuel hose at carburettor lead into...

Страница 36: ...or voltage regulator faulty REMEDY Adjust valve gap Check setting of the hand decompression cable Have ignition system checked Clean and check fuel system and carburetor Check intake flange and carbu...

Страница 37: ...pprox 5 ccm of engine oil into the cylinder through the opening Actuate kick starter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression...

Страница 38: ...ur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 35 2nd 15 24 3rd 18 21 4th 20 19 5th 22 18 Ignition system contactless thyristor ignition...

Страница 39: ...H informations on bottles or higher CAUTION POOR OIL QUALITY OR MINOR QUANTITY EFFECT EARLY ENGINE WEAR Hexagon nut at primary gear M20x1 5 Loctite 243 170 Nm 125 ft lb Collar nut flywheel M12x1 left...

Страница 40: ...bound adjuster 12 14 Spring 4 2 N mm 5 0 N mm Spring preload 6 mm 8 mm Air chamber length 150 mm 130 mm Fork oil SAE 5 SAE 5 STANDARD ADJUSTMENT FORK 620 SC SUPERMOTO WP 0118V712 WP 0118V720 Compressi...

Страница 41: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at M O T O R C Y C L E O I L S M O T O R C Y C L E O I L S 320591...

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