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6.2 

Installation position 

The valve bodies are marked with an arrow indicating the 

flow direction. Valves should always be installed in such a 

way that the actual flow direction of the medium matches the 

arrow on the body. 

6.2.1 Gate valves 

In general flow may pass a gate valve in either direction. 

However in high pressure valves with pressure relieving 

arrangement valves are unidirectional. When installing a 

gate valve in a horizontal pipe, the stem should be vertical, 

i.e. the handwheel or actuator is on top. Inclined or horizontal 

stem position (e.g. in a vertical pipe) is also possible, in this 

case, however, the actuator must be supported by some 

suitable means. 

6.2.2 Globe valves 

Flow may pass a globe valve in either direction if not 

indicated otherwise. When installing a globe valve in a 

horizontal stem position (e.g. in a vertical pipe) is also 

possible, in this case, however, the actuator must be 

supported by some suitable means. 

6.2.3 Swing Check valves 

Swing check valves should preferably be installed in 

horizontal pipes. When installing them in vertical pipes, make 

sure that the flow direction is upward, so that in the 

unpressurized condition, the disc will be closed by its own 

weight. 

6.2.4 Piston Check valves 

Piston check valves should preferably be installed in 

horizontal pipes. Installing them in vertical pipes is not 

allowed because the blocking between disc and body may 

occur. 

6.3 

Welding instructions / installation of pipe 

Responsibility for welding the pipes lies with the piping 

installation contractor. 

When welding valves on to the piping or when 

welding pipes after the valves have been 

installed, the welder must make sure that no foreign particles, 

e.g. weld beads, enter the valve body and remain there, 

because these will cause damage to the valve seats and or 

the valve stem. 

When welding these valves, use adequate 

precautions, e.g. welding in several steps, to 

make sure that the temperature in the middle of the body 

does not rise above 80  to 100 . Gate valves / Globe valves 

must be in open position during welding to prevent the 

sealing elements from contacting body sealing surface 

otherwise the seats may be welded together. 

Do not attach the welding cables (opposite 

pole) to the moveable parts of the valve, 

otherwise these parts may be scorched. 

6.4 

Actuated valves 

Read the instruction manual of the actuator 

before installation. 

Electrical cables may only be connected by 

qualified personnel. 

The applicable electrical regulations (e.g. VDE), 

also for equipment in hazardous locations, must 

be observed. 

All electrical equipment such as actuator, switchboard, 

magnetic valve drive, limit switch etc. must be installed in 

floodproof dry locations. 

Voltage and frequency must match the valves stated on the 

name plate. 

 

Commissioning / Decommissioning 

7.1 

Commissioning 

7.1.1 General 

Prior to commissioning the valve, the pressure, temperature 

and material data stated on the valve should be compared to 

the actual operating conditions in the piping system to check 

whether the valve can withstand the loads occurring in the 

system. 

Possible pressure surges (water hammer) must not 

be exceed the highest admissible pressure. 

Adequate precautions should be taken. 

 

Caution 

Caution 

Caution 

Caution 

Содержание ECOLINE GLF 150

Страница 1: ...drawing functional principle Installation General Installation position Gate valves Globe valves Page no 2 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 5 5 7 7 8 8 8 Point no 6 2 3 6 2 4 6 3 6 4 7 7 1 7 1 1 7 1 2 7 1 3 7 1 4 7 2 8 8 1 8 1 1 8 1 2 8 2 8 3 9 9 1 9 2 10 Annexure I Description Swing check valves Piston check valves Welding instructions installation of pipe Actuated valves Commissioning Decommissioni...

Страница 2: ...00 2 Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body TÜV SÜD Industrie Service GmbH responsible for approval and surveillance Dudenstraße 28 68167 Mannheim Germany Identification number of the notified body CE 0036 Certificate No DGR 0036 QS 907 10 Reference standards and codes API 602 Gate Globe and Check Valve API 598 Testing o...

Страница 3: ...stallation of this valve must be aware of the interaction between the valve and the plant Operator s errors concerning the valve may have serious consequences for the entire plant e g fluid may escape downtime of the plant machine adverse effect reduction increase of the efficiency function of a plant machine For further questions or in case of damage to the valve please contact your KSB Sales Off...

Страница 4: ...ly complied with 3 5 Safety instructions for the user operator Any hot or cold parts of the valve e g body or hand wheel that could pose a hazard must be protected by the user against accidental contact Leakage e g at the stem seal of hazardous substances e g explosive toxic hot must be drained so as to avoid all danger to people or the environment All relevant laws must be observed Electrical haz...

Страница 5: ...Documents The sectional drawings shown as below are examples for the general design of KSB valves For drawings and other information pertaining to a specific valve series please refer to the relevant type series booklet 5 1 Marking for CE requirements The valves are marked to PED 97 23 EC In particular the marking contains at least following Manufacturer Year of production Valves type model or ord...

Страница 6: ...6 ECOLINE GTF 150 600 ECOLINE GTF 800 ECOLINE GLF 150 600 ECOLINE GLF 800 ECOLINE PTF 150 600 ECOLINE PTF 800 ...

Страница 7: ...piston check valves is spring loaded Bonnet seal area The bonnet yoke of class 800 valves is bolted to the body In some cases the bonnet or cover is seal welded to the body upon the request of customer order 6 Installation 6 1 General To avoid leakage deformation or rupture of the body the piping should be laid out in such a way that no thrust or bending forces act on the valve bodies 100 when the...

Страница 8: ... installation contractor When welding valves on to the piping or when welding pipes after the valves have been installed the welder must make sure that no foreign particles e g weld beads enter the valve body and remain there because these will cause damage to the valve seats and or the valve stem When welding these valves use adequate precautions e g welding in several steps to make sure that the...

Страница 9: ... Do not tamper with settings To readjust settings refer instruction manual of actuator manufacturer and or contact your nearest KSB office For setting of actuator please refer instruction manual which will be kept in the wiring side compartment cover of actuator 7 2 Decommissioning During extended shutdowns periods liquids liable to change their condition due to polymerization crystallization soli...

Страница 10: ...To maintain functional reliability new gaskets and gland packing shall be used whenever the valve is reassembled After reassembly and prior to commissioning start up the valves shall be subjected to a leak test in accordance with DIN 3230 Part 3l or API 598 and ASME B16 34 Section 8 9 Troubleshooting 9 1 General All repair and service work must be carried out by qualified personnel using suitable ...

Страница 11: ...Valves Full Port Kg Type Class Ends Size 0 5 0 75 1 1 25 1 5 2 GTF 800 SW NPT 2 4 4 1 5 9 6 8 8 5 15 GLF 800 SW NPT 2 4 4 2 6 8 13 12 14 18 PTF 800 SW NPT 1 6 2 85 4 6 3 7 5 13 2 SCF 800 SW NPT 1 4 2 4 3 4 3 4 5 1 13 Annexure I DO s 1 Observe the safety instructions 2 Employ skilled trained and experienced personnel to handle the valve 3 Align the pipe correctly in position before mounting a valve...

Страница 12: ...ON Ts 1 Don t expose the valves to dust sand building material etc during storage 2 Don t use unauthorised spares 3 Don t remove end protective covers before installation 4 Don t use valve hand wheels as foot holds 5 Don t exceed the limits stated in technical documentation 6 Don t store the valve in open condition 7 Don t attempt to dismantle the pressurised valve 8 Don t use a valve to pull an u...

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