background image

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Point no. 

3.1 

 

3.2 

3.3 

 

3.4 

3.5 

3.6 

 

3.7 

 

3.8 

4.1 

4.2 

5.1 

5.2 

5.3 

6.1 

6.2 

6.2.1 

6.2.2 

Description 

Declaration of conformity 

General 

Safety 

Safety  symbol  of  in  this  operating 

instructions 

Qualification of personnel & training 

Danger or non-observance of the 

instructions 

Safety consciousness 

Safety instructions for the user/operator 

Safety  instructions  for  maintenance, 

inspection and installation work 

Unauthorized modification 

and manufacturing of spare parts 

Inadmissible modes of operation 

Transport & interim storage 

Transport 

Interim storage 

Description / related documents 

Marking for CE requirements 

Design standards / related documents 

Sectional drawing & functional principle 

Installation 

General 

Installation position 

Gate valves 

Globe valves 

Page no. 

 

 

 

 

 

Point no. 

6.2.3 

6.2.4 

6.3 

 

6.4 

 

7.1 

7.1.1 

7.1.2 

7.1.3 

7.1.4 

7.2 

8.1 

8.1.1 

8.1.2 

8.2 

8.3 

9.1 

9.2 

10 

 

Annexure I 

 

 

Description 

Swing check valves 

Piston check valves 

Welding  instructions  /  installation  of 

pipe 

Actuated valves 

Commissioning/ 

Decommissioning 

Commissioning 

General 

Operation 

Functional Check 

Actuated valves 

Decommissioning 

Maintenance / Repair 

Safety Instructions 

Dismantling of valves 

Removing Actuators 

Maintenance 

Valve Reassembly 

Troubleshooting 

General 

Faults & Remedies 

Valve weights 

 

Do’s & Don’ts 

Page no. 

 

 

10 

10 

10 

10 

10 

10 

11 

 

11 & 12 

 

 

Gate,  Globe  &  Check  valves 

Class 150 – 600, 800 

As per ASME B16.34, API 602   

 

Type GTF 

Type GLF 

Type PTF 

Type SCF 

Operating maunal 

7361.81/01-EN 

Содержание ECOLINE GLF 150

Страница 1: ...drawing functional principle Installation General Installation position Gate valves Globe valves Page no 2 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 5 5 7 7 8 8 8 Point no 6 2 3 6 2 4 6 3 6 4 7 7 1 7 1 1 7 1 2 7 1 3 7 1 4 7 2 8 8 1 8 1 1 8 1 2 8 2 8 3 9 9 1 9 2 10 Annexure I Description Swing check valves Piston check valves Welding instructions installation of pipe Actuated valves Commissioning Decommissioni...

Страница 2: ...00 2 Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body TÜV SÜD Industrie Service GmbH responsible for approval and surveillance Dudenstraße 28 68167 Mannheim Germany Identification number of the notified body CE 0036 Certificate No DGR 0036 QS 907 10 Reference standards and codes API 602 Gate Globe and Check Valve API 598 Testing o...

Страница 3: ...stallation of this valve must be aware of the interaction between the valve and the plant Operator s errors concerning the valve may have serious consequences for the entire plant e g fluid may escape downtime of the plant machine adverse effect reduction increase of the efficiency function of a plant machine For further questions or in case of damage to the valve please contact your KSB Sales Off...

Страница 4: ...ly complied with 3 5 Safety instructions for the user operator Any hot or cold parts of the valve e g body or hand wheel that could pose a hazard must be protected by the user against accidental contact Leakage e g at the stem seal of hazardous substances e g explosive toxic hot must be drained so as to avoid all danger to people or the environment All relevant laws must be observed Electrical haz...

Страница 5: ...Documents The sectional drawings shown as below are examples for the general design of KSB valves For drawings and other information pertaining to a specific valve series please refer to the relevant type series booklet 5 1 Marking for CE requirements The valves are marked to PED 97 23 EC In particular the marking contains at least following Manufacturer Year of production Valves type model or ord...

Страница 6: ...6 ECOLINE GTF 150 600 ECOLINE GTF 800 ECOLINE GLF 150 600 ECOLINE GLF 800 ECOLINE PTF 150 600 ECOLINE PTF 800 ...

Страница 7: ...piston check valves is spring loaded Bonnet seal area The bonnet yoke of class 800 valves is bolted to the body In some cases the bonnet or cover is seal welded to the body upon the request of customer order 6 Installation 6 1 General To avoid leakage deformation or rupture of the body the piping should be laid out in such a way that no thrust or bending forces act on the valve bodies 100 when the...

Страница 8: ... installation contractor When welding valves on to the piping or when welding pipes after the valves have been installed the welder must make sure that no foreign particles e g weld beads enter the valve body and remain there because these will cause damage to the valve seats and or the valve stem When welding these valves use adequate precautions e g welding in several steps to make sure that the...

Страница 9: ... Do not tamper with settings To readjust settings refer instruction manual of actuator manufacturer and or contact your nearest KSB office For setting of actuator please refer instruction manual which will be kept in the wiring side compartment cover of actuator 7 2 Decommissioning During extended shutdowns periods liquids liable to change their condition due to polymerization crystallization soli...

Страница 10: ...To maintain functional reliability new gaskets and gland packing shall be used whenever the valve is reassembled After reassembly and prior to commissioning start up the valves shall be subjected to a leak test in accordance with DIN 3230 Part 3l or API 598 and ASME B16 34 Section 8 9 Troubleshooting 9 1 General All repair and service work must be carried out by qualified personnel using suitable ...

Страница 11: ...Valves Full Port Kg Type Class Ends Size 0 5 0 75 1 1 25 1 5 2 GTF 800 SW NPT 2 4 4 1 5 9 6 8 8 5 15 GLF 800 SW NPT 2 4 4 2 6 8 13 12 14 18 PTF 800 SW NPT 1 6 2 85 4 6 3 7 5 13 2 SCF 800 SW NPT 1 4 2 4 3 4 3 4 5 1 13 Annexure I DO s 1 Observe the safety instructions 2 Employ skilled trained and experienced personnel to handle the valve 3 Align the pipe correctly in position before mounting a valve...

Страница 12: ...ON Ts 1 Don t expose the valves to dust sand building material etc during storage 2 Don t use unauthorised spares 3 Don t remove end protective covers before installation 4 Don t use valve hand wheels as foot holds 5 Don t exceed the limits stated in technical documentation 6 Don t store the valve in open condition 7 Don t attempt to dismantle the pressurised valve 8 Don t use a valve to pull an u...

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