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                                  ECOLINE SCF 150-600                                                            ECOLINE SCF 800 

 

 

 

 

 

 

 

 

 

 

Part no. 

Name 

Part no. 

Name 

Part no. 

Name 

Part no. 

Name 

100 

160 

166 

200 

350 

351 

Body 

Cover 

Bonnet 

Stem 

Disc(SC) 

Disc(GL&PT) 

360 

411 

452 

456 

461 

515 

Wedge 

Gasket 

Gland flange 

Gland bush 

Gland packing 

Seat ring(GT&SC) 

515 

544 

564 

570 

901 

902 

Seat(GL&PT) 

Stem nut 

Support pole 

Hinge 

Hex bolt 

Stud 

920 

920.3 

950 

961 

Hex nut 

Hex nut 

Spring 

Handwheel 

 

All forged valves have been designed according to the 

following standards and specifications: ASME B16.34, API 

602. 

Forged valves mainly consist of body, bonnet and the closing 

as well as the actuating unit (only gate and globe valves). 

Stem seal area: The gland packing of gate and globe valves 

which seals the stem is tightened by the studs and nuts on 

the gland flange. The bonnet is equipped with an integral 

back seat, which seats the valve when stem is in upmost 

position. 

Flow seal area: The hard faced seat rings of gate valves and 

swing check valves are swagged into the body. The solid 

wedge of gate valves is connected to the stem by a “T” joint. 

The integral seal faces of the body of globe and piston check 

valves are hard faced. The turning disc of globe valves is 

connected to the stem by a “T” joint. The disc of piston check 

valves is spring loaded. 

Bonnet seal area: The bonnet/yoke of class 800 valves is 

bolted to the body. In some cases the bonnet or cover is seal 

welded to the body upon the request of customer/order. 

 

Installation 

6.1 

General 

To avoid leakage, deformation or rupture of the 

body, the piping should be laid out in such a way that no 

thrust or bending forces act on the valve bodies (100) when 

they are installed and operational. 

Only remove the covers from the connection 

ends just before installation. The sealing faces 

of the flanges must be clean and undamaged. 

The gaskets at the connecting flanges must be 

precisely entered. Use only joints and gaskets of 

approved materials. All holes provided in the flanges must be 

used for the flange connection. 

When painting the pipes, do not apply paint to 

bolts and stem (200). If construction work is still in 

progress, the valves must be protected against dust, sand 

and building material etc. (cover with suitable means). 

Do not use valve hand-wheels as footholds!   

Valves and pipes used for high (>50

) or low 

(<0

) temperatures must either be fitted with a 

protective insulation, or there must be warning signs installed 

showing that it is dangerous to touch these valves. 

If a valve is used as end-valve in a pipe, this valve 

should be protected against unauthorized or 

unintentional opening to prevent personal injury or damage 

to property. 

Caution 

Caution 

Содержание ECOLINE GLF 150

Страница 1: ...drawing functional principle Installation General Installation position Gate valves Globe valves Page no 2 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 5 5 7 7 8 8 8 Point no 6 2 3 6 2 4 6 3 6 4 7 7 1 7 1 1 7 1 2 7 1 3 7 1 4 7 2 8 8 1 8 1 1 8 1 2 8 2 8 3 9 9 1 9 2 10 Annexure I Description Swing check valves Piston check valves Welding instructions installation of pipe Actuated valves Commissioning Decommissioni...

Страница 2: ...00 2 Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body TÜV SÜD Industrie Service GmbH responsible for approval and surveillance Dudenstraße 28 68167 Mannheim Germany Identification number of the notified body CE 0036 Certificate No DGR 0036 QS 907 10 Reference standards and codes API 602 Gate Globe and Check Valve API 598 Testing o...

Страница 3: ...stallation of this valve must be aware of the interaction between the valve and the plant Operator s errors concerning the valve may have serious consequences for the entire plant e g fluid may escape downtime of the plant machine adverse effect reduction increase of the efficiency function of a plant machine For further questions or in case of damage to the valve please contact your KSB Sales Off...

Страница 4: ...ly complied with 3 5 Safety instructions for the user operator Any hot or cold parts of the valve e g body or hand wheel that could pose a hazard must be protected by the user against accidental contact Leakage e g at the stem seal of hazardous substances e g explosive toxic hot must be drained so as to avoid all danger to people or the environment All relevant laws must be observed Electrical haz...

Страница 5: ...Documents The sectional drawings shown as below are examples for the general design of KSB valves For drawings and other information pertaining to a specific valve series please refer to the relevant type series booklet 5 1 Marking for CE requirements The valves are marked to PED 97 23 EC In particular the marking contains at least following Manufacturer Year of production Valves type model or ord...

Страница 6: ...6 ECOLINE GTF 150 600 ECOLINE GTF 800 ECOLINE GLF 150 600 ECOLINE GLF 800 ECOLINE PTF 150 600 ECOLINE PTF 800 ...

Страница 7: ...piston check valves is spring loaded Bonnet seal area The bonnet yoke of class 800 valves is bolted to the body In some cases the bonnet or cover is seal welded to the body upon the request of customer order 6 Installation 6 1 General To avoid leakage deformation or rupture of the body the piping should be laid out in such a way that no thrust or bending forces act on the valve bodies 100 when the...

Страница 8: ... installation contractor When welding valves on to the piping or when welding pipes after the valves have been installed the welder must make sure that no foreign particles e g weld beads enter the valve body and remain there because these will cause damage to the valve seats and or the valve stem When welding these valves use adequate precautions e g welding in several steps to make sure that the...

Страница 9: ... Do not tamper with settings To readjust settings refer instruction manual of actuator manufacturer and or contact your nearest KSB office For setting of actuator please refer instruction manual which will be kept in the wiring side compartment cover of actuator 7 2 Decommissioning During extended shutdowns periods liquids liable to change their condition due to polymerization crystallization soli...

Страница 10: ...To maintain functional reliability new gaskets and gland packing shall be used whenever the valve is reassembled After reassembly and prior to commissioning start up the valves shall be subjected to a leak test in accordance with DIN 3230 Part 3l or API 598 and ASME B16 34 Section 8 9 Troubleshooting 9 1 General All repair and service work must be carried out by qualified personnel using suitable ...

Страница 11: ...Valves Full Port Kg Type Class Ends Size 0 5 0 75 1 1 25 1 5 2 GTF 800 SW NPT 2 4 4 1 5 9 6 8 8 5 15 GLF 800 SW NPT 2 4 4 2 6 8 13 12 14 18 PTF 800 SW NPT 1 6 2 85 4 6 3 7 5 13 2 SCF 800 SW NPT 1 4 2 4 3 4 3 4 5 1 13 Annexure I DO s 1 Observe the safety instructions 2 Employ skilled trained and experienced personnel to handle the valve 3 Align the pipe correctly in position before mounting a valve...

Страница 12: ...ON Ts 1 Don t expose the valves to dust sand building material etc during storage 2 Don t use unauthorised spares 3 Don t remove end protective covers before installation 4 Don t use valve hand wheels as foot holds 5 Don t exceed the limits stated in technical documentation 6 Don t store the valve in open condition 7 Don t attempt to dismantle the pressurised valve 8 Don t use a valve to pull an u...

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