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General 

These operating instructions apply to KSB – forged steel 

gate, globe and check valves. 

Development and production of KSB valves are subject to a 

QA system according to DIN/ISO 9001. 

Correct installation and maintenance or repair will ensure 

trouble free operation of the valves. 

The manufacturer does not assume any liability for these 

valves if the operating instructions are not being observed. 

The valves are marked to ASME B16.34 if 

required with an arrow indicating the flow 

direction, Nominal size, Class, material of body, 

manufacturer. 

The valves must not be operated beyond the limits defined in 

the operating instructions/contractual documentation/type 

series booklet. Any use beyond the above conditions will 

lead to overload which the valves cannot withstand. 

Non-observance of this warning may lead to 

personal injury or property damage, e.g.: 

- Injury caused by escaping fluids (cold/hot, toxic or under 

pressure.) 

- Incorrect operation or destruction of the valve. 

The descriptions and instructions in this manual refer to the 

standard versions but also apply to the related variants. 

These operating instructions do not consider: 

- incidents which may occur during installation, operation and 

maintenance. 

- the local safety regulations. It is the user’s responsibility to 

ensure that they are observed, also by the installation staff 

involved. 

For actuated valves, the specified connection parameters 

and the installation and maintenance instructions, including 

the operating manual for the actuator must be observed. 

Handling a valve requires skilled and 

experienced personnel. 

The personnel in charge of operation, maintenance and 

installation of this valve must be aware of the interaction 

between the valve and the plant. 

Operator’s errors concerning the valve may have serious 

consequences for the entire plant, e.g.: 

- fluid may escape 

- downtime of the plant/machine 

- adverse effect/reduction/increase of the efficiency/function 

of a plant/machine. 

For further questions or in case of damage to the valve, 

please contact your KSB Sales Office. 

The specifications (operating data) of the valves are listed in 

the technical documentation & type series booklet of the 

related valve (see also section 5). 

When returning valves to the manufacturer, please refer to 

section 4. 

The manufacturer is not liable for any claims 

resulting  from  a  failure  to  implement  or 

implement  properly  the  instructions  contained  in  these 

operating instructions or resulting from the actions of a third 

party. 

In  particular,  the  manufacturer  is  not  liable 

for  direct  or  indirect  consequential  damage 

that has occurred for whatever reason. 

 

Safety 

This manual contains basic instructions to be complied with 

during operation and maintenance. It is therefore vital for the 

fitter and the operator/user to read this manual before 

installing/commissioning the valve. Also, this manual must 

always be available at the site where the valve is installed. 

It is not enough to observe the general instructions listed in 

the section “safety”, the specific safety instructions listed in 

the other sections should also be observed. 

3.1 

Safety 

symbol 

of 

in 

this 

operating 

instructions 

Safety instructions put forth in this instruction manual whose 

non-observance would involve the risk of personal injury are 

specially marked with the general hazard symbol:

 

 

 

in accordance with DIN 4844 (safety sign W9), or with the 

electric voltage warning sign:

 

 

 

In accordance with DIN 4844 (safety sign W 8), 

 

Caution 

Caution 

Attention 

Attention 

Содержание ECOLINE GLF 150

Страница 1: ...drawing functional principle Installation General Installation position Gate valves Globe valves Page no 2 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 5 5 7 7 8 8 8 Point no 6 2 3 6 2 4 6 3 6 4 7 7 1 7 1 1 7 1 2 7 1 3 7 1 4 7 2 8 8 1 8 1 1 8 1 2 8 2 8 3 9 9 1 9 2 10 Annexure I Description Swing check valves Piston check valves Welding instructions installation of pipe Actuated valves Commissioning Decommissioni...

Страница 2: ...00 2 Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body TÜV SÜD Industrie Service GmbH responsible for approval and surveillance Dudenstraße 28 68167 Mannheim Germany Identification number of the notified body CE 0036 Certificate No DGR 0036 QS 907 10 Reference standards and codes API 602 Gate Globe and Check Valve API 598 Testing o...

Страница 3: ...stallation of this valve must be aware of the interaction between the valve and the plant Operator s errors concerning the valve may have serious consequences for the entire plant e g fluid may escape downtime of the plant machine adverse effect reduction increase of the efficiency function of a plant machine For further questions or in case of damage to the valve please contact your KSB Sales Off...

Страница 4: ...ly complied with 3 5 Safety instructions for the user operator Any hot or cold parts of the valve e g body or hand wheel that could pose a hazard must be protected by the user against accidental contact Leakage e g at the stem seal of hazardous substances e g explosive toxic hot must be drained so as to avoid all danger to people or the environment All relevant laws must be observed Electrical haz...

Страница 5: ...Documents The sectional drawings shown as below are examples for the general design of KSB valves For drawings and other information pertaining to a specific valve series please refer to the relevant type series booklet 5 1 Marking for CE requirements The valves are marked to PED 97 23 EC In particular the marking contains at least following Manufacturer Year of production Valves type model or ord...

Страница 6: ...6 ECOLINE GTF 150 600 ECOLINE GTF 800 ECOLINE GLF 150 600 ECOLINE GLF 800 ECOLINE PTF 150 600 ECOLINE PTF 800 ...

Страница 7: ...piston check valves is spring loaded Bonnet seal area The bonnet yoke of class 800 valves is bolted to the body In some cases the bonnet or cover is seal welded to the body upon the request of customer order 6 Installation 6 1 General To avoid leakage deformation or rupture of the body the piping should be laid out in such a way that no thrust or bending forces act on the valve bodies 100 when the...

Страница 8: ... installation contractor When welding valves on to the piping or when welding pipes after the valves have been installed the welder must make sure that no foreign particles e g weld beads enter the valve body and remain there because these will cause damage to the valve seats and or the valve stem When welding these valves use adequate precautions e g welding in several steps to make sure that the...

Страница 9: ... Do not tamper with settings To readjust settings refer instruction manual of actuator manufacturer and or contact your nearest KSB office For setting of actuator please refer instruction manual which will be kept in the wiring side compartment cover of actuator 7 2 Decommissioning During extended shutdowns periods liquids liable to change their condition due to polymerization crystallization soli...

Страница 10: ...To maintain functional reliability new gaskets and gland packing shall be used whenever the valve is reassembled After reassembly and prior to commissioning start up the valves shall be subjected to a leak test in accordance with DIN 3230 Part 3l or API 598 and ASME B16 34 Section 8 9 Troubleshooting 9 1 General All repair and service work must be carried out by qualified personnel using suitable ...

Страница 11: ...Valves Full Port Kg Type Class Ends Size 0 5 0 75 1 1 25 1 5 2 GTF 800 SW NPT 2 4 4 1 5 9 6 8 8 5 15 GLF 800 SW NPT 2 4 4 2 6 8 13 12 14 18 PTF 800 SW NPT 1 6 2 85 4 6 3 7 5 13 2 SCF 800 SW NPT 1 4 2 4 3 4 3 4 5 1 13 Annexure I DO s 1 Observe the safety instructions 2 Employ skilled trained and experienced personnel to handle the valve 3 Align the pipe correctly in position before mounting a valve...

Страница 12: ...ON Ts 1 Don t expose the valves to dust sand building material etc during storage 2 Don t use unauthorised spares 3 Don t remove end protective covers before installation 4 Don t use valve hand wheels as foot holds 5 Don t exceed the limits stated in technical documentation 6 Don t store the valve in open condition 7 Don t attempt to dismantle the pressurised valve 8 Don t use a valve to pull an u...

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