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6 Commissioning/Start-up/Shutdown

27 of 36

AmaRoc

6 Commissioning/Start-up/Shutdown

6.1 Commissioning/start-up

Before start-up, the following requirements must be met:

▪

The submersible mixer stand has been installed as specified in this manual.

▪

All screws and bolts have been tightened as specified in this manual.

▪

Compliance with all items of the operating manual of the submersible mixer has
been verified.

6.2 Shutdown

WARNING

Fluids posing a health hazard

Hazardous to persons and the environment!

▷

Submersible mixer stands used in fluids posing a health hazard must be
decontaminated.

▷

Wear safety clothing and a protective mask, if required.

▷

Observe all legal regulations on the disposal of harmful substances.

Submersible mixer stand is taken out of service

ü

All safety regulations are observed.

1.

Clean the submersible mixer stand.

2.

Carry out maintenance work.

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Содержание AmaRoc

Страница 1: ...Submersible Mixer Stands AmaRoc Submersible mixer stand for Amaprop submersible mixers Installation Parts Accessories US market Installation Operating Manual Mat No 01211329...

Страница 2: ...ts provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufactur...

Страница 3: ...lation at Site 16 5 1 Safety regulations 16 5 2 Prerequisites 16 5 3 Checks to be carried out prior to installation 16 5 3 1 Preparing the place of installation 16 5 4 Installing the submersible mixer...

Страница 4: ...es 29 8 Trouble shooting 30 9 Related Documents 31 9 1 General assembly drawing showing individual components 31 9 2 General arrangement drawing 32 9 3 General arrangement drawing Special models 33 10...

Страница 5: ...er declares in a certificate of decontamination that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled S...

Страница 6: ...arranty 1 2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel 1 3 Other applicable documents Table 1 Overview of other applicable...

Страница 7: ...his symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance instructions that must be observed to ensure s...

Страница 8: ...ny and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and chemical effects and explosions Failu...

Страница 9: ...out a pallet on solid and level ground Transport Transport the submersible mixer stand in horizontal position and in its original packaging strapped to the pallet as shown Transport the submersible mi...

Страница 10: ...s of rain water and dirt Protect against frost Avoid storing in direct sunlight Material properties may be affected Table 4 Ambient conditions for storage Ambient conditions Value Relative humidity 5...

Страница 11: ...azard must be decontaminated Collect and dispose of any flushing liquid Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of harmful substances 1 Dis...

Страница 12: ...ithout upper holder for square guide rails 23 ft 7 m 2 With upper holder mounted on the tank wall or bridge generally required for square guide rails 23 ft 7 m optional for square guide rail lengths 2...

Страница 13: ...stening The submersible mixer stand is fastened on the tank floor with chemical anchors Guide rail Wall thickness 1 8 3 mm for guide rail lengths 30 ft 9 m 3 16 5 mm for guide rail lengths 30 ft 9 m C...

Страница 14: ...or the square guide rail cross section 315 16 x 315 16 100 x 100 mm Function The submersible mixer stand is designed to absorb all forces and moments generated during mixer operation and transfer them...

Страница 15: ...n 15 of 36 AmaRoc Optional Insert sleeve Upper holder 4 7 Dimensions and weights For dimensions and weights please refer to the general arrangement drawing outline drawing and data sheet of the submer...

Страница 16: ...l drill bit 3 8 10 mm for locking the square guide rail in position Open jawed or ring spanner for hexagon head bolt 1 2 3 4 M12 WAF 19 5 8 1 M16 WAF 24 Torque wrench Cut off grinder for cutting the s...

Страница 17: ...of the submersible mixer stand and the fixing points Use a template if required Models installed with an upper holder Make sure the square guide rail is correctly aligned in relation to the concrete...

Страница 18: ...dge Use the bushes integrated at the fixing points as drilling templates 3 Thoroughly clear the holes of any drilling dust 4 Insert the mortar cartridges into the drilled holes two cartridges per hole...

Страница 19: ...n head bolt 5 8 x 13 16 M16x30 and washer 5 4 3 Fitting the square guide rail 1 Cut square guide rail to length and deburr Length for free standing installation end of guide rail max 20 0 5 m above th...

Страница 20: ...e guide rail using a metal drill bit 3 8 10 mm Position the hole as indicated by the marking on the submersible mixer stand 6 Insert the locking pin to lock the square guide rail in place Free standin...

Страница 21: ...ank wall For concrete walls Drill holes Diameter 9 16 14 mm depth 415 16 110 mm for chemical anchors 1 2 x 65 16 M12 x 160 Tightening torque 25 8 lbf ft 35 Nm For walls or bridges made of steel Mount...

Страница 22: ...e hexagon head bolt 901 04 disc 550 02 and nuts 920 to fasten the lifting bail to mating ring carrier 476 5 5 2 Transporting the submersible mixer DANGER Improper transport Danger to life from falling...

Страница 23: ...of approx 5 must be maintained higher end propeller end when the mixer is suspended by the lifting bail If the angle deviates from the requirements the attachment point must be adjusted Correcting the...

Страница 24: ...ring with a lifting hook the lifting hook is attached to the lifting rope of the lifting equipment crane with a shackle 5 5 5 Lifting rope For lifting lowering with lifting equipment the lifting rope...

Страница 25: ...onto the square guide rail 3 Lower the submersible mixer down into the tank along the square guide rail until the flexible rubber base of the motor housing bottoms in the bowl shaped mixer bracket Pr...

Страница 26: ...hould be fastened to the tank edge at a distance of approx 311 2 0 8 m from the side of the guide rail to prevent chafing on the guide rail which would damage the power cable 1 Fit the cable support t...

Страница 27: ...all items of the operating manual of the submersible mixer has been verified 6 2 Shutdown WARNING Fluids posing a health hazard Hazardous to persons and the environment Submersible mixer stands used i...

Страница 28: ...ds other than the KSB product supplied Safely attach lifting ropes to the submersible mixer and crane Protect the power cable against damage Maintain adequate safety distance during lifting operations...

Страница 29: ...oor mounting chemical anchors When tank is filled Check the upper holder Check the flexible pipe part if fitted When tank is empty Visually inspect the submersible mixer stand Visually check that the...

Страница 30: ...e mixer does not generate flow B Insufficient flow C Excessive current power input D Vibrations and noise during mixer operation Table 7 Trouble shooting A B C D Possible cause Remedy Free standing mo...

Страница 31: ...ide rail Cross section 3 15 16 x 3 15 16 x 1 8 100 x 100 x 3 mm or 3 15 16 x 3 15 16 x 3 16 100 x 100 x 5 mm shown shortened Square guide rail extension Cross section 3 15 16 x 3 15 16 x 1 8 100 x 100...

Страница 32: ...perating manual of the submersible mixer S L 2111 16 550 mm 315 16 x 315 16 x 1 8 100 x 100 x 3 mm or 315 16 x 315 16 x 3 16 100 x 100 x 5 mm KSB scope of supply 3 1 8 80 mm 64 7 16 1636 mm 17 3 4 450...

Страница 33: ...manual of the submersible mixer 78 3 16 1986 mm 33 837 mm 50 5 8 1286 mm 31 1 2 800 mm 5 8 x 97 8 M16x250 3 1 8 80 mm 43 5 16 1100 mm 70 7 8 1800 mm 2 3 8 60 mm 13 3 8 340 mm 9 3 4 248 mm 6 152 mm 17...

Страница 34: ...ier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermedi...

Страница 35: ...on 16 28 F Fastening 13 Faults Causes and remedies 30 G Guide rail 13 K Key to safety symbols markings 7 O Other applicable documents 6 P Preservation 10 R Return to supplier 10 S Safety 7 Safety awar...

Страница 36: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1592 8986 02 EN US 01211329...

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