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Maintenance - Blade Changing

 

81 

 

Pos: 136.28 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1 

 

13.3 

Replacing the linings  

 

Caution! - If the linings are checked irregularly. 

Effect: Damage to the machine 
•  Always check the mowing unit for damaged linings prior to start-up and replace linings, if 

necessary! 

•  Adjust the welding current and the welding material to the cutter bar material and to the 

lining or carry out a trial welding if necessary.•

 

 

 

Fig. 48 
•  Open the welding seams of the old lining. 
•  Remove the lining 
•  Deburr the contact surface. 
 

 

Fig. 49 
•  Adapt the new lining (3). 
•  Weld short I seams on the 

upper surface 

of the cutter bar in the areas marked (1) (each 

should be approx. 30 mm). 

•  Do not weld the edges (2). 
•  On the

 lower surface

 of the cutter bar, weld the lining (3) to the cutter bar along the whole 

length in area (5). 

•  Do not weld the edges (4). 

Pos: 138 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @  @ 1 

Содержание EasyCut F 280

Страница 1: ...Original operating instructions Disc Mower EasyCut F 280 EasyCut F 320 EasyCut F 360 EasyCut F 280 M EasyCut F 320 M EasyCut F 360 M from serial no 930 985 Order no 150 000 112 02 en 09 09 2015 ...

Страница 2: ...le responsibility that the Machine Krone Front disc mower Type Types EasyCut F 280 EasyCut F 320 EasyCut F 360 EasyCut F 280 M EasyCut F 320 M EasyCut F 360 M to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006 42 EC Machinery The signing Managing Director is authorised to compile the technical documents Spelle 26 03 2012 Dr Ing Josef Horstmann Manag...

Страница 3: ...Safety conscious work practices 11 3 4 Safety Instructions and Accident Prevention Regulations 12 3 5 Attached devices 13 3 6 PTO operation 14 3 7 Hydraulic system 15 3 8 Maintenance 15 3 9 Unauthorised Conversion Modification and Spare Parts Production 15 3 10 Inadmissible Modes of Operation 15 4 Machine Description 16 4 1 Machine overview 16 4 2 Identification Plate 18 4 3 Information Required f...

Страница 4: ...the machine 50 9 4 Removing the compensation spring s 50 10 Settings 51 10 1 Adjusting the cutting height 51 10 1 1 Telescopic upper suspension arm 52 10 2 Adjusting the Compensation Springs 53 11 Maintenance 54 11 1 Special Safety Instructions 54 11 1 1 Test run 54 11 2 Spare Parts 54 11 3 Maintenance table 55 11 4 Tightening torques 56 11 4 1 Metric Thread Screws with Control Thread 56 11 4 2 Me...

Страница 5: ...13 2 1 Blade Screw Connection 79 13 2 2 Blade Quick Fit Device 80 13 3 Replacing the linings 81 14 Maintenance lubrication chart 82 14 1 Special Safety Instructions 82 14 2 Lubrication Chart 83 15 Placing in Storage 84 16 Before the Start of the New Season 85 16 1 Special Safety Instructions 85 16 2 Test run 85 16 3 Friction Clutch 86 17 Special equipment 87 17 1 Special Safety Instructions 87 17 ...

Страница 6: ...uments 187 mod_1380113123454_78 docx 1609723 2 1 2 4 Target group of this document Pos 6 8 BA Zu di esem D okument Zi elgruppe 345 mod_1434348246902_78 docx 2606935 1 This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification refer to chapter entitled Safety Personnel Qualification Pos 6 9 1 Ü berschriften Ü berschriften 2 P T SSo benutzen Sie...

Страница 7: ...96995_78 docx 2611366 3 1 2 5 5 Scope of Document Pos 6 9 11 BA Zu diesem D okument U mfang des D okuments_all e Bei packs und Varianten enthalten_Text 346 mod_1434979460226_78 docx 2611335 1 In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document Pos 6 9 12 Überschriften Überschriften 3 A E D D arste...

Страница 8: ...rt e g move from pos I to pos II X Dimensions e g B width H height L length Action step Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings dimension line dimension line limitation reference line for visible parts or visible mounting material Framings dimension line dimension line limitation re...

Страница 9: ... prevention Caution CAUTION Type and source of hazard Effect Damage to property Measures for risk prevention Pos 6 9 21 Überschriften Zwischenüberschriften F J Hinweise mit Infor mationen und Empfehl ungen_Zu diesem D okument 337 mod_1430721734582_78 docx 2563548 1 Notes with information and recommendations Pos 6 9 22 BA Zu diesem D okument Hinweise mit Infor mationen und Empfehlungen_Text 337 mod...

Страница 10: ...and service instructions specified by the manufacturer Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Pos 13 Ü berschriften Überschriften 2 K O NNutzungsdauer der M aschi ne 318 mod_1423658430909_78 docx 2465744 2 1 3 3 ...

Страница 11: ...re not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Damage to t...

Страница 12: ...vided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions 16 Ensure that implements ...

Страница 13: ...iate couplings e g three point suspension only and secure them in a way transport use that excludes inadvertent lifting or lowering of the device 3 When using three point linkage the attachment categories of the tractor and the device e g PTO speed hydraulic system must be coordinated 4 When using the outside controls for the three point linkage do not step between the tractor and the device risk ...

Страница 14: ...t make sure that no person is in the danger zone of the device 10 Never switch on the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away from th...

Страница 15: ... the engine are switched off before doing any repairs maintenance or cleaning Remove the ignition key Pos 16 16 BA Sicherheit Wartung Wartung Pos 2 bis 8 ohne Elektroni k 73 mod_1308295728779_78 docx 655465 1 2 Regularly check that nuts and bolts are properly seated and tighten if necessary 3 When performing maintenance work with the machine raised always secure it with suitable supporting element...

Страница 16: ...syC ut F 320 EasyC ut F 360 103 mod_1332231912643_0 docx 940949 1 EasyCut F 280 EasyCut F 320 EasyCut F 360 Pos 21 BA M aschinenbeschrei bung M aschinenübersicht M ähwer ke M aschinenübersicht EasyC ut F 280 F 320 F 360 203 mod_1386083064696_78 docx 1700393 1 Fig 1 Pos Description Pos Description 1 Side guards 2 Relief springs 3 Holder for triangle linkage 4 Drive belt 5 Angular gearbox 6 Guard cl...

Страница 17: ...chinenübersicht M ähwer ke M aschinenübersicht EasyC ut F 280 M F 320 M F 360 M 203 mod_1386137280789_78 docx 1700665 1 Fig 2 Pos Description Pos Description 1 Outer guards 2 Relief springs 3 Holder for triangle linkage 4 Intermediate universal shaft 5 Friction clutch 6 Cutter bar 7 Drive universal shaft 8 Angular gearbox 9 Blade key 10 Guard cloths 11 Mower drive gearbox optional Pos 25 Layout M ...

Страница 18: ...ignation machine number and the year of manufacture of the relevant machine To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety The use of spare parts accessories or additional equipment not manufactured tested or approved by KRONE will exclude any l...

Страница 19: ...ter the danger area or reach into it as they are not aware of the danger Immediately replace damaged or illegible labels Following repair work always attach appropriate adhesive safety labels to all the replaced modified or repaired components Never clean areas carrying an adhesive safety label using a high pressure cleaner Familiarise yourself with the statement of the warning pictograms The adja...

Страница 20: ... EasyC ut EasyC ut F 280 EasyC ut F 320 EasyC ut F 360 103 mod_1332231912643_0 docx 940949 1 EasyCut F 280 EasyCut F 320 EasyCut F 360 Pos 40 1 BA Sicher heit Aufkl eber EasyCut Sicherheitsaufkleber EasyC ut F 280 320 360 F 280 320 360M _Bild 338 mod_1430807521174_78 docx 2565495 1 GL Fig 4 EasyCut F 280 EasyCut F 320 EasyCut F 360 Abb 5 EasyCut F 280 M EasyCut F 320 M EasyCut F 360 M Pos 40 2 Lay...

Страница 21: ... injured Observe the permissible PTO speed Observe the permissible operating pressure Pos 40 7 BA Sicher heit 4 Sicherheitsaufkleber EU ISO 939 939 576 0 4x Bestell Nr Ohne Anzahl 367 mod_1441353475436_78 docx 2697132 1 3 Order no 939 576 0 Pos 40 8 Abkürzungen Abkürzungen sprachneutr al EasyC ut EasyC ut F 280 M EasyCut F 320 M EasyCut F 360 M 2x 367 mod_1441353991727_0 docx 2697163 1 EasyCut F 2...

Страница 22: ...itsaufkl eber EasyC ut F 280 320 360 F 280 320 360M _Bil d 338 mod_1430807521174_78 docx 2565495 1 GL Fig 6 EasyCut F 280 EasyCut F 320 EasyCut F 360 Abb 7 EasyCut F 280 M EasyCut F 320 M EasyCut F 360 M Pos 40 13 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 23: ...ISO 939 939 106 3 Bild Text 321 mod_1424855157789_78 docx 2481026 1 Lebensgefahr durch Überschreiten der maximal zulässigen Zapfwellendrehzahl Bei Überschreitung der zulässigen Zapfwellendrehzahl können Maschinenteile zerstört oder weggeschleudert werden Dadurch können Personen schwer oder lebensgefährlich verletzt werden Die zulässige Zapfwellendrehzahl beachten Pos 40 18 BA Sicherheit 4 Sicher h...

Страница 24: ... Abmessungen EasyCut F 280 M 204 mod_1386139343242_78 docx 1700785 1 Dimensions Working width 2730 mm Transport width 2565 mm Acreage 3 0 3 5 ha h Dead weight approx 740 kg Pos 50 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Mindestanforderung an den Traktor EasyC ut F 280 M 40 kW 55 PS 204 mod_1386141430272_78 docx 1701370 1 Minimum ...

Страница 25: ...tanforderung an den Traktor EasyC ut F 280 44 kW 60 PS 204 mod_1386139837622_78 docx 1701018 1 Minimum tractor requirements Power consumption 44 kW 60 HP PTO speed max 1000 rpm Hydraulic connections 1x double action control unit for the hydraulically folding outer guards version Pos 56 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Ausr...

Страница 26: ... an den Traktor EasyC ut F 320 M 48 kW 65 PS 204 mod_1386141610068_78 docx 1701429 1 Minimum tractor requirements Power consumption 48 kW 65 HP PTO speed max 1000 rpm Hydraulic connections 1x double action control unit for the hydraulically folding outer guards version Pos 61 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Ausrüstung der...

Страница 27: ...tanforderung an den Traktor EasyC ut F 320 51 kW 70 PS 204 mod_1386141758125_78 docx 1701487 1 Minimum tractor requirements Power consumption 51 kW 70 HP PTO speed max 1000 rpm Hydraulic connections 1x double action control unit for the hydraulically folding outer guards version Pos 66 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Ausr...

Страница 28: ...Traktor EasyC ut F 360 M 54 kW 75 PS 204 mod_1386141662237_78 docx 1701458 1 Minimum tractor requirements Power consumption 54 kW 75 HP PTO speed max 1000 rpm Hydraulic connections 1x double action control unit for the hydraulically folding outer guards version Pos 71 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Ausrüstung der M aschi...

Страница 29: ...rung an den Traktor EasyC ut F 360 55 kW 80 PS 204 mod_1386141821852_78 docx 1701516 1 Minimum tractor requirements Power consumption 55 kW 80 HP PTO speed max 1000 rpm Hydraulic connections 1x double action control unit for the hydraulically folding outer guards version Pos 76 BA Einl eitung Technische D aten EasyC ut EasyC ut F 280 F 320 F 360 F 280 M F 320M F 360 M Technische Daten Ausrüstung d...

Страница 30: ...sstoffe Füllmengen EasyCut F 360 367 mod_1441349214549_78 docx 2696679 1 Designation Filling quantity Specification Angular gearbox 1 0 l SAE 90 Cutterbar EasyCut F 360 8 0 l Biodegradable consumables on request Pos 85 Abkürzungen Abkürzungen sprachneutr al EasyC ut EasyC ut F 280 M EasyCut F 320 M 89 mod_1322658917586_0 docx 765622 1 EasyCut F 280 M EasyCut F 320 M Pos 86 BA Wartung Tabellen_Füll...

Страница 31: ... Fehler hafter Zusammenbau 1 mod_1202224212591_78 docx 58171 1 Danger Incorrect assembly Effect Danger to life serious injuries or serious damage to the machine Only authorised service centres may assemble the machine The machine must be assembled with special care Always heed the applicable accident prevention regulations Use only safe and sufficiently dimensioned lifting equipment and load secur...

Страница 32: ...643_0 docx 940949 1 EasyCut F 280 EasyCut F 320 EasyCut F 360 Pos 92 10 Ü berschriften Ü berschriften 2 P T SSchutztücher montier en 35 mod_1257494335719_78 docx 329260 2 1 6 3 Fitting the guard cloths Pos 92 11 BA Erstinbetriebnahme EasyC ut Schutztücher Schutztücher montier en EC F 280 F 320 107 mod_1334119006118_78 docx 961865 1 Fig 8 ...

Страница 33: ...Commissioning 33 Fig 9 Pos 92 12 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 34: ...204638631735_78 docx 71179 1 For the installation of the front mounted disc mower a Weiste triangle 1 is attached to the front hydraulics Adjust the top suspension arm in such a way that the triangle is inclined slightly forward Pos 92 16 Ü berschriften Ü berschriften 2 U Z VVor ber eitung am Frontscheibenmäher 35 mod_1257497246000_78 docx 329285 2 1 6 5 Preparation on the front mounted disc mower...

Страница 35: ...22 Abkürzungen Abkürzung en spr achneutral EasyC ut EasyCut F 280 EasyC ut F 320 89 mod_1322659005577_0 docx 765650 1 EasyCut F 280 EasyCut F 320 Pos 92 23 BA Erstinbetriebnahme EasyC ut Anbau Beleuchtungsanl age EC F 360 234 mod_1394012579799_78 docx 1861428 1 Fig 12 Mount lighting system 2 and warning panels 1 according to instructions of accessories kit 150 000 583 Pos 92 24 Abkürzungen Abkürzu...

Страница 36: ...gulations must be complied with absolutely When attaching or detaching the machine do not walk between the tractor and the machine The lower suspension arms of the front hydraulics on the tractor must be adjusted to swing freely see operating instructions for the front hydraulics If the lower suspension arms on the tractor cannot be adjusted to swing freely free swinging lower suspension arm adapt...

Страница 37: ...57 1 Carefully position the tractor with Weiste triangle 2 in front of the holder 1 of the front mounted disc mower The tension spring 3 must not be inside the holder Connect the Weiste triangle 2 to the holder 1 Set the distance between the ratchet mechanism 4 and latch 5 by adjusting the ratchet mechanism 4 to 1 mm using the adjusting screw 7 Secure Weiste triangle 2 with spring cotter pin 6 Pos...

Страница 38: ...08413 1 Fastening the Lower Suspension Arm Adapters To do this Connect the machine to the Weiste triangle Lower the machine into working position Move the front power lift into float position Turn off the engine remove the ignition key and secure the tractor and the machine against accidental start up and against rolling Turn out screw 2 until the bolt A of the lower suspension arm adapter 1 touch...

Страница 39: ...g 16 Pos 94 17 BA Inbetri ebnahme EasyCut Ü ber prüfung des Erstanbaues Beschrei bung EC F 280 M F 320 M F 360 M 205 mod_1386319363029_78 docx 1707967 1 Mount top link on the A frame Weiste triangle or on the upper coupling point of the machine so that the machine is aligned as parallel as possible to the ground in the raised condition To do this Raise the machine Switch off tractor secure the tra...

Страница 40: ... tube does not rotate simultaneously with the PTO shaft Pos 94 21 BA Sicherheit Gel enkwell e Gefahr Antri ebsdr ehzahl 1000 beachten 3 mod_1204700292070_78 docx 71424 1 Danger Observe drive speed Effect Danger to life or serious injuries This machine is driven at a maximum PTO speed of 1000 rpm Pos 94 22 Ü berschriften Ü berschriften 3 K O LLängenanpassung 1 mod_1201687632810_78 docx 53589 3 1 7 ...

Страница 41: ...ebnahme EasyCut Anbau Gel enkwell e Anbau Gelenkwelle 3 mod_1204702102883_78 docx 71462 1 2 1 Fig 18 Swivel the PTO shaft bracket under the Weiste triangle Push the PTO shaft 1 onto the front PTO shaft of the tractor and secure Secure the PTO shaft guard against turning with the retaining chain 2 Pos 94 27 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 42: ...tach with holder 2 on support point a and secure with hinged cotter pin 1 Pos 94 32 BA Ei nstellungen M ähwer ke EasyCut Entl astungsfeder n Ei nstellen der Entl astungsfeder n am Tr aktor Maß 300 400 Hinweis 10 mod_1221737438036_78 docx 136841 1 Note Setting dimension of the compensation springs Effect Proper use of the machine The distance between support point a of the compensation spring 3 and...

Страница 43: ...weis Sauber keit der Stecker und Steckdosen 2 mod_1202399563131_78 docx 59273 1 Note Before inserting the plugs make certain the plugs and sockets are clean and dry Dirt and moisture may result in short circuits Pos 94 40 BA Inbetri ebnahme Schwader Anschluss Beleuchtung Anschluss Beleuchtung Text 36 mod_1260783798936_78 docx 336718 1 The lighting system is connected via the 7 pin connection cable...

Страница 44: ...y should injuries occur Danger of infection Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 94 46 Ü berschriften Ü berschriften 3 F J HH ydr auli kl eitungen anschließen 0 ...

Страница 45: ..._78 docx 1864567 1 Fig 21 Pos 94 53 BA Inbetri ebnahme H ydrauli kkupplungen anschließen all e Maschi nen H ydr auli kkuppl ung en anschließen Teil1 213 mod_1390207328923_78 docx 1749237 1 Set the single action control units of the tractor to float position Turn off the tractor and secure it against the possibility of rolling back Pos 94 54 1 BA Bedienung EasyC ut Schutze Bei Ausführung hydr aulis...

Страница 46: ...bsperrhahn Transport Str aßenfahr t Absperr hahn in Fronthydraulik Traktorseitig schließen 33 mod_1254118215456_78 docx 318342 1 DANGER Transport road travel Effect Danger to life serious injuries or serious damage to the machine A shut off valve must be existent in the hydraulic line for the front hydraulic of the tractor The shut off valve must always be locked during transport road travel Pos 9...

Страница 47: ...iving instructions or mirror at road junctions to ensure road safety data sheet for attached implements supplied by the Federal Minister for Transport Pos 96 8 BA Fahren und Tr ansport EasyCut Schutze i n Tr ansportstellung bringen EC28 32 10 mod_1221735727426_78 docx 136637 1 Fig 23 Always move the guard 1 from the right and left hand sides to the transport position before road travel Pos 97 Layo...

Страница 48: ...ger zone to be seriously hurt or killed Therefore the following points must be observed before the machine is used The mower must be in working position Move protective equipment into protective position and make sure that it is not damaged Replace damaged protective equipment immediately Instruct persons to leave the danger zone Special care should be taken when working near roads and buildings M...

Страница 49: ...24 Move the guards 1 from the right and left hand sides to working position each time before using the machine Remove the lock 2 Fold down guard Pos 98 10 BA Bedienung EasyC ut SchutzeSchutze in Ar beitsstellung bring enhydraulische Außenschutze EC F 280 320 360 M 2015 04 07 08 16 33 234 mod_1394089767855_78 docx 1865124 1 With hydraulic outer guards design Fold down outer guards by using the doub...

Страница 50: ... 0 mod_1196751594562_78 docx 12575 1 Danger Setting on the compensation springs Effect Danger to life or serious injuries The compensation springs must only be removed in transport position In the working position the compensation springs are subject to high tensile stress Severe injury can be caused if the compensation springs are removed while in the working position The lower threaded blocks on...

Страница 51: ...the machine once the work tools have come to a complete standstill After completing maintenance work reattach all safety devices properly Avoid skin contact with oil and grease Seek medical help immediately should injuries caused by oil escaping under pressure occur Pos 100 3 Ü berschriften Ü berschriften 2 A E EEinstellen der Schnitthöhe 0 mod_1196660879619_78 docx 9191 2 1 10 1 Adjusting the cut...

Страница 52: ...travel a telescopic upper suspension arm can be purchased as optional additional equipment Via the telescopic upper suspension arm the cutting height is set by loosening the counter nut 2 and 3 By moving the lockclip 1 the compression spring of the telescopic upper suspension arm is released This guarantees optimum adaptation of the front mowing unit in the direction of travel Pos 100 8 Layout Mod...

Страница 53: ...protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing yet does not leave any skid marks on the ground Pos 100 12 BA Ei nstellungen Mähwer ke EasyC ut Bodendr uck Bodendruck einstell en Bild EC F280 320 360 136 mod_1352883434463_78 docx 1211705 1 Fig 28 Pos 100 13 BA Ei nstellungen Mähwer ke EasyC ut Bodendr uck Bodendruck einstell en Text EC 28 32 28 3...

Страница 54: ...nced rotation Never mount unevenly worn blades on a drum disc Whenever a blade is changed also inspect the fasteners and replace them if necessary Pos 103 4 Ü berschriften Ü berschriften 3 P T PProbelauf 0 mod_1196833698843_78 docx 15023 3 1 11 1 1 Test run Pos 103 5 BA Sicherheit 7 Gefahr enhinweise alt M ähwer ke Gefahr Pr obel auf Ei nzahl M ähwer k muss auf Boden aufliegen 11 mod_1223615241207...

Страница 55: ...st 1x daily Once after 50 hours Every 50 hours Every 200 hours Cutter bar Oil level check X X Oil change not required All gearboxes Oil level check X X Oil change X X Checking cutter blades X X Check retaining bolts for cutter blades X X Check material thickness of leaf spring for blade quick fastener design X X Cutting disc blade drum X X Linings on the cutter bar X Tightening screws nuts All scr...

Страница 56: ... Regelg ewinde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 1...

Страница 57: ...s 103 12 8 BA Wartung Dr ehmomente Anzi ehdr ehmomente Anziehdr ehmomente M etrische Gewi ndeschrauben mit Senkkopf und Innensechskant Tabell e 321 mod_1424843938347_78 docx 2480155 1 NOTICE The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can b...

Страница 58: ... 4 mod_1213097920976_78 docx 86356 2 1 11 5 Rotary hub with shear fuse optional Pos 105 2 BA War tung Mähwer ke Schersicherung Bil d Mähhol m Aufstellung Drehrichtung A EC F280 320 360 M 137 mod_1353931056168_78 docx 1223963 1 Fig 29 Pos 105 3 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 59: ...tifying groove Pos 105 6 BA War tung Mähwer ke Schersicherung Beschrei bung Schersicher ung R E LE 99 mod_1330074896634_78 docx 889358 1 For protection against overload on the mowing units the rotary hubs 1 are secured with nuts 2 and shear pins 3 If the machine strikes obstacles for example stones the 2 shear pins in the rotary hub will be sheared off The rotary hub and nut turn upward on the pin...

Страница 60: ...tion of the bearing housing not observed Effect Damage to the machine Right rotating RE RZ cutting discs and drums always have right handed pinion shafts and nuts no groove mark on the pinion shaft and nut Left rotating LE LZ cutting discs and drums always have left handed pinion shafts and nuts with groove mark on the pinion shaft and nut 1 3 2 8 7 3 4 c d a 9 b EC 255 1 10 3a 3a 3a Fig 30 ...

Страница 61: ...ew shear pins 3 through the hub 1 and shaft 4 Note Note the position of the shear pins Drive the shear pins 3 into the hole from outside until the end of the pin reaches the surface of the hub d he slots of the shear pins 3 must be mounted facing each other horizontally see detail I Install the nut 2 using the special key 10 included with delivery tighten to a tightening torque of 300 Nm Install a...

Страница 62: ... 10 BA Wartung M ähwer ke Schersicher ung Bild Mähhol m Aufstellung Drehrichtung B EC F 320 M F 360 M 162 mod_1365749051090_78 docx 1419805 1 Fig 31 Pos 105 11 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 63: ...ntifying groove Pos 105 14 BA Wartung M ähwer ke Schersicher ung Beschreibung Schersicherung RE LE 99 mod_1330074896634_78 docx 889358 1 For protection against overload on the mowing units the rotary hubs 1 are secured with nuts 2 and shear pins 3 If the machine strikes obstacles for example stones the 2 shear pins in the rotary hub will be sheared off The rotary hub and nut turn upward on the pin...

Страница 64: ...ition of the bearing housing not observed Effect Damage to the machine Right rotating RE RZ cutting discs and drums always have right handed pinion shafts and nuts no groove mark on the pinion shaft and nut Left rotating LE LZ cutting discs and drums always have left handed pinion shafts and nuts with groove mark on the pinion shaft and nut 1 3 2 8 7 3 4 c d a 9 b EC 255 1 10 3a 3a 3a Fig 32 ...

Страница 65: ... of the shear pins 3 must be mounted facing each other horizontally see detail I Install the nut 2 using the special key 10 included with delivery tighten to a tightening torque of 300 Nm Install and tighten the hexagon head bolts 8 with detent edged washers Install the retaining ring 7 Install the cutting disc 5 or blade drum 6 Pos 106 BA Einstellungen M ähwer ke Einstell ung der Keilriemenspannu...

Страница 66: ...085 1 Oil Quality Amount of Oil Refer to Chapter Technical Data Lubricants Pos 109 7 BA War tung Öl kontroll e_Wechsel Öl kontrolle Öl wechsel Inter vall siehe Kapitel Wartung Wart ungstabell e 134 mod_1350483605921_78 docx 1188115 1 Interval for oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 109 8 BA War tung Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr o...

Страница 67: ...8085 1 Oil Quality Amount of Oil Refer to Chapter Technical Data Lubricants Pos 111 7 BA War tung Öl kontroll e_Wechsel Öl kontrolle Öl wechsel Inter vall siehe Kapitel Wartung Wartungstabell e 134 mod_1350483605921_78 docx 1188115 1 Interval for oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 111 8 BA War tung Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr o...

Страница 68: ... Öl kontrolle Öl wechsel Inter vall si ehe Kapitel Wartung Wartungstabell e 134 mod_1350483605921_78 docx 1188115 1 Interval for oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 120 BA War tung Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube 140 mod_1355141753680_78 docx 1244582 1 Oil level check Screw out inspection screw Oil level up to control h...

Страница 69: ...29 BA War tung Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube 140 mod_1355141753680_78 docx 1244582 1 Oil level check Screw out inspection screw Oil level up to control hole If the oil reaches the control hole Screw in the inspection screw and tighten it securely If the oil does not reach the control hole Screw out filler plug Top up oil via oil filling hole until the control hol...

Страница 70: ...or serious injuries Lower guards Nobody should be in the danger zone around the machine Pos 133 6 BA Sicherheit 7 Gefahr enhinweise alt M ähwer ke Gefahr Schnell r oti erende M esserteller M essertrommeln_1 0 mod_1197017696736_78 docx 16001 1 Danger Rapidly rotating cutting discs blade drums Effect Danger to life or serious injuries Switch off the engine and remove the ignition key The cutting dis...

Страница 71: ...ntil the cutting discs blade drums have come to a complete stop Fig 39 Check the oil level before every use Remove the oil level inspection screw 1 from the cutting disc hub The oil level must be up to the bore hole If required top up the oil SAE 90 Screw in the oil level inspection screw 1 again and tighten securely Pos 134 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 72: ...riften Ü berschriften 3 K O MM ähkli ngen 0 mod_1197265959110_78 docx 16361 3 1 13 1 1 Cutter Blades Pos 136 4 BA War tung Mähwer ke Di e Bohr ung der M ähklingen kann sich durch Verschl eiß aufweiten 10 mod_1221048982715_78 docx 131675 1 The borehole on the cutter blades may spread due to wear Pos 136 5 BA Sicherheit 7 Gefahr enhinweise alt M ähwer ke War nung Zu geri nge M aterialstär ke an den ...

Страница 73: ...ent thickness of material on the retaining bolts Effect Danger to life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point Fig 41 Pos 136 9 Layout Module Seitenumbr uch...

Страница 74: ...s Effect Danger to life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point The material thickness of the leaf spring must not be less than 3 mm at the weakest point Fi...

Страница 75: ...on seam on the leaf springs Effect Danger to life or serious injuries Check the leaf springs for damages at least once a day or after contact with foreign objects The abrasion limit of the leaf springs will be achieved if the application seam 1 is worn on one point Fig 43 Note Use only original Krone spare parts to replace the leaf springs Pos 136 13 Layout M odul e Seitenumbruch 0 mod_11961753112...

Страница 76: ...Cutting Discs Blade Drums Effect Danger to life or serious injuries Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects In case of deformed cuttings discs or drums the dimension of A 48 mm must never be exceeded Fig 44 Note The cutting discs or drums must be replaced by Original Krone spare parts only Pos 136 15 Layout M odul e Seitenumbru...

Страница 77: ...s blade drums Effect Danger to life or serious injuries The abrasion limit 2 will be achieved if the min material thickness of 3 mm is no longer given Fig 45 Note If cutting discs or blade drums show deformations or wear in form of abrasions 2 or similar these components have to be replaced by Original Krone spare parts Pos 136 17 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 78: ...cs blade drums continue to run Do not leave the driver s cab until the cutting discs blade drums have come to a complete stop Pos 136 20 BA Sicher hei t 7 Gefahrenhinweise alt Mähwer ke Gefahr Sich lösende M ähklingen 0 mod_1197269483265_78 docx 16540 1 Danger Cutter blades coming loose Effect Danger to life or serious injuries After changing the blades check that they fit perfectly and that they ...

Страница 79: ...utting disc Place the locknut 4 on the retaining bolt from above and tighten it firmly tightening torque refer to chapter Torques Repeat the process for all blades After fitting the blades fold the safety device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different to those of clockwise rotating ones Make certain the direction of rotation is correct wh...

Страница 80: ...a new blade 2 onto the retaining bolt and allow the blade key to return upwards After fitting the blades fold the protective device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different than those of clockwise rotating ones Make certain the direction of rotation is correct when installing The arrow on the cutter blades must match the direction of rotat...

Страница 81: ...welding material to the cutter bar material and to the lining or carry out a trial welding if necessary Fig 48 Open the welding seams of the old lining Remove the lining Deburr the contact surface Fig 49 Adapt the new lining 3 Weld short I seams on the upper surface of the cutter bar in the areas marked 1 each should be approx 30 mm Do not weld the edges 2 On the lower surface of the cutter bar we...

Страница 82: ... of the tractor remove the ignition key and carry it with you Secure the tractor against accidental start up and against rolling After the repair maintenance cleaning work or technical modifications are completed mount all protective covers and safety devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agen...

Страница 83: ...an 0 mod_1197361829026_78 docx 18495 2 1 14 2 Lubrication Chart Pos 139 8 BA War tung Mähwer ke EasyC ut AM Mähwer ke Schmier pläne Schmi erplan Bild EC F 280 320 F 280 M 320 M 89 mod_1322725225006_78 docx 765964 1 Fig 51 Pos 140 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Страница 84: ... bearing rings of the guard tubes Pos 141 2 4 BA Ei nlag erung All e Gelenkstell en ei nöl en 70 mod_1305633347429_78 docx 638432 1 Oil all joint points Pos 141 2 5 BA Ei nlag erung Lackschäden ausbessern bl anke Stell en gr ündlich mit R ostschutzmittel konser vier en 70 mod_1305630900253_78 docx 638320 1 Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent...

Страница 85: ... and accidents Pos 141 7 Ü berschriften Ü berschriften 2 P T PProbelauf 0 mod_1196782963921_78 docx 14908 2 1 16 2 Test run Pos 141 8 BA Sicherheit 7 Gefahr enhinweise alt M ähwer ke Gefahr Pr obel auf Ei nzahl M ähwer k muss auf Boden aufliegen 11 mod_1223615241207_78 docx 148217 1 Danger Testing the machine after repair maintenance or cleaning work and after technical intervention Effect Danger ...

Страница 86: ...7351_78 docx 72885 1 1 2 Fig 52 The friction clutch protects the tractor and the machine against damage It is designed with a permanently adjusted turning torque MR The torque is applied on the housing of the friction clutch 2 Venting the friction clutch Tighten the four nuts 1 Block the machine and move the friction clutch manually to the point where it slips through Loosen the nuts again Pos 141...

Страница 87: ...tion key and carry it with you Secure the tractor against accidental start up and against rolling After the repair maintenance cleaning work or technical modifications are completed mount all protective covers and safety devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a physic...

Страница 88: ... 6 Remove cover 3 of mower drum 4 Mount the mower drum with fastening bolts and the detent edged washers of the disassembled cutting discs 6 Mount the cover 3 on the mower drum 4 Note Keep the cover 5 and cutting disc 6 in a suitable place for later reinstallation Warning Mower drum incorrectly installed Effect Damage to the machine Make certain the mower drums are installed correctly The installe...

Страница 89: ...r Before starting up the machine again make certain to check the cutter blades retaining bolts cutting discs and drums as well as the linings See Maintenance section Checking the Cutter Blades and Retaining Bolts See Maintenance section Periodical Inspection of Cutting Discs and Drums See Maintenance section Replacing the Linings Pos 148 2 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 41...

Страница 90: ...F 320 M EasyCut 360 M Fig 55 Remove plates 1 2 Remove cover 3 of mower drum 4 Remove mower drum 4 Note Keep the plates 1 2 cover 3 and mower drums 4 in a protected place for later reinstallation Warning Cutting disc installed incorrectly Effect Damage to the machine Make certain the cutter discs are installed correctly The installed cutting discs 5 must be installed at a 90 degree offset to the ad...

Страница 91: ...ter Conversion to Narrower Swathing Before starting up the machine again make certain to check the cutter blades retaining bolts cutting discs and drums as well as the linings See Maintenance section Checking the Cutter Blades and Retaining Bolts See Maintenance section Periodical Inspection of Cutting Discs and Drums See Maintenance section Replacing the Linings Pos 149 Layout Module Seitenumbr u...

Страница 92: ...t to a metal recycling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system...

Страница 93: ...or Gearboxes 30 First installation 31 Fitting the guard cloths 32 Friction Clutch 86 Further applicable documents 6 H How to use this document 6 Hydraulic system 15 Hydraulics 44 I Identification Plate 18 Inadmissible Modes of Operation 15 Information Required for Questions and Orders 18 Install the PTO shaft 41 Installation of the lighting system 35 Installation of Weiste triangle 34 Intended Use...

Страница 94: ...nal 58 S Safety 10 Safety Instructions and Accident Prevention Regulations 12 Safety conscious work practices 11 Scope of Document 7 Service life of the machine 10 Setting of the V belt Tension 65 Settings 51 Spare Parts 54 Special equipment 87 Start up 36 T Target group of this document 6 Technical data 24 Technical data dimensions 24 25 26 27 28 29 Technical data minimum tractor requirements 24 ...

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Страница 96: ...Maschinenfabrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...

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