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SLD/DLD/PLD AIR COOLED CONDENSING UNITS 

cause liquid to return to the compressor.  
Too high suction superheat may cause 
excessive discharge temperatures.  For 
maximum system capacity the minimum 
superheat must be 20 F and the maximum 
superheat must be 30 F to 40 F at the 
compressor for medium and low 
temperature, respectively.  
7) After several hours of operation, check 
the compressor oil level.  The oil level 
should be 1/2 the way up on the glass with 
the compressor off.  Care must be taken to 
be sure the proper lubricant is used. 
8) On freezer system after the coil is frosted, 
manually advance the defrost timer to 
initiate a defrost.  Observe the defrost cycle 
to see if all controls are functioning properly 
and that the coil is clear of all frost before 
the system returns to refrigeration.  Reset the 
defrost timer to the correct time of day. 
9) After the room has reached temperature 
and the liquid line solenoid has closed, 
check the compressor to be sure it has 
pumped down and shut off.  If the 
compressor continues to run, check the low 
pressure control setting as outlined in step 
#2. 
 

VII. FEATURES AND CONTROLS  
 
1) REFRIGERANT OIL 
 

The oil level should be 1/2 the way up on 
the glass in the compressor with the 
compressor off.  Oil level should be checked 
frequently during startup and during the first 
48 hours of operating time. Since no 
dependable rule of thumb can be used, the 
only safe method is to carefully check the oil 
level and add as little oil as needed.  If oil is 
required to be added, an oil pump is 
recommended to pump the oil directly into 
the compressor against suction pressure.  
Refrigerant oil should be purchased in 
sealed containers and should not be left open 
to atmosphere.  Exposure to air and moisture 
for extended periods will result in 
contamination of the oil and cause harmful 
reactions in the compressor.  Do not transfer 
oil from one container to another. 
 

2) HIGH AND LOW PRESSURE 
CONTROLS 

 
SLD/DLD/PLDs are furnished with 
individual manual reset high-pressure and 
low-pressure controls. 
These are safety controls for the system.  
(See Table 3). 
 

3) OIL FAILURE SWITCH 

 
Each compressor on the Model 
SLD/PLD/DLD unit has its own electronic 
oil pressure control.  Should oil pump 
differential pressure, measured between the 
pump inlet and outlet, fall below 9 psig for a 
period of two minutes, the control will open 
and stop the compressor. 
 
A trip of the oil pressure safety control is a 
warning that the compressor has been 
running without proper lubrication.  
Repeated trips of the control are a clear 
indication that something in the system 
requires immediate attention and corrective 
action. 
 
If system is plagued with oil failure safety 
switch tripouts, it is almost always traceable 
to one of the following sources. 
 
a)   Shortage of oil in the compressor 
b)

 

Oil trapping in the system 

c)

 

Liquid slugback to the compressor for 
some reason. 

d)

 

Compressor short cycling 

e)

 

Refrigerant in the oil on startup 

f)

 

Malfunctioning oil pump 

g)

 

Clogged on the oil suction screen 

h)

 

Excessively low suction pressure 

i)

 

Possibly a defective control, but not 
probable 

j)

 

Low refrigerant charge in low ambient 
conditions 

 

4) CRANKCASE HEATERS 
 

Crankcase heaters are provided to reduce the 
possibility of refrigerant condensing in the 
crankcase oil. 

 

Содержание DLD Series

Страница 1: ...ATION MANUAL INSTALLING INSTRUCTIONS SLD DLD PLD AIR COOLED CONDENSING UNITS SLD SERIES COND UNITS R 22 R 404A R 507 10 60 HP DLD SERIES COND UNITS R 22 R 404A R 507 7 50 HP CIRCUIT PLD SERIES COND UNITS R 22 R 404A R 507 14 100 HP ...

Страница 2: ...I System Evacuation 5 IV Electrical 5 V Charging the System 5 VI Operation Checkout 5 VII Features and Controls 6 VIII Normal Maintenance 7 TABLES Table 1 Recommended Line Sizes 8 9 Table 2 Condensing Unit Refrigerant Charge 10 11 12 Table 3 Low Pressure Control Settings 13 Table 4 Fan Cycling Control Settings 13 ...

Страница 3: ... 460 3 60 P 575 3 60 Levitor Condenser U 380 3 50 Compressor Manufacture Refrigerant B Bitzer Semi Hermetic 2 R22 C Carlyle Semi Hermetic 4 R404A D Copeland Discus 7 R507 I Ingersoll Rand Semi Hermetic V Copeland Screw Temperature H High Total HP M Medium 0100 10 HP w standard comp L Low 0101 10 HP w oversized comp 0700 2 35 HP w standard comp 0701 2 35 HP w oversized comp Large Condensing Unit Mo...

Страница 4: ...air or restricting the free entry of air into the coil will result in reduced capacity and highpower consumption Take care to reduce such negative operation effects by providing for unrestricted free air flow into and from the unit At most the unit should not be positioned so as to have no more than one of its sides positioned close to a vertical building side or wall At that point this should be ...

Страница 5: ... free rag before fabrication into the system Soft solders should be avoided wherever possible as in most cases they require the use of a flux Most of the low temperature solder flux consists of heavy wax type materials which if allowed to enter the system cause excessive service problems in the form of wax at expansion valves which looks like moisture but cannot be removed by the average dryer cor...

Страница 6: ...e system When initially charging a system that is in a vacuum liquid refrigerant can be directly added into the receiver until the system pressure equalizes with pressure in the refrigerant cylinder Start the system and finish charging until the sight glass is clear Outdoor condensing units are furnished with a condenser flooding type of head pressure control valve for cold weather operation This ...

Страница 7: ...ommended to pump the oil directly into the compressor against suction pressure Refrigerant oil should be purchased in sealed containers and should not be left open to atmosphere Exposure to air and moisture for extended periods will result in contamination of the oil and cause harmful reactions in the compressor Do not transfer oil from one container to another 2 HIGH AND LOW PRESSURE CONTROLS SLD...

Страница 8: ... of the fan rotation 6 CONDENSER FAN CYCLING Pressure switches are included to cycle all but the first condenser fan s in response to head pressure See Table 4 for suggested pressure settings used on all multiple condenser fan systems 7 LOW AMBIENT FLOODING CONTROLS ARE STANDARD Condenser Liquid Flooding utilizes a field adjustable 100 to 225 psig condensate holdback valve Head pressure control va...

Страница 9: ... 1 8 1 2 5 8 5 8 5 8 120 000 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 5 8 5 8 5 8 7 8 150 000 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 2 1 8 2 5 8 5 8 7 8 7 8 7 8 180 000 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 5 8 7 8 7 8 7 8 210 000 1 5 8 2 1 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 2 5 8 5 8 7 8 7 8 7 8 240 000 1 5 8 2 1 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 2 5 8 5 8 7 8 7 8 7 8 300 000 2 1 8 2 1 8...

Страница 10: ...5 8 5 8 5 8 5 8 5 8 84 000 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 5 8 5 8 5 8 5 8 90 000 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 5 8 5 8 5 8 7 8 120 000 1 3 8 1 5 8 1 5 8 2 1 8 1 5 8 2 1 8 2 1 8 2 1 8 5 8 5 8 7 8 7 8 150 000 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 2 1 8 2 1 8 2 5 8 5 8 7 8 7 8 7 8 180 000 1 5 8 2 1 8 2 1 8 2 1 8 2 1 8 2 1 8 2 5 8 2 5 8 7 8 7 8 7 8 7 8 210 000 1 5 8 2 1 8 2 ...

Страница 11: ... 258 4 SLD 0220 L2 R 22 31 6 47 5 51 8 54 1 55 2 57 1 SLD 0270 L2 R 22 36 9 60 3 66 6 70 0 71 5 74 1 SLD 0300 L2 R 22 36 9 60 3 66 6 70 0 71 5 74 1 SLD 151 L2 R 22 36 9 60 3 66 6 70 0 71 5 74 1 SLD 0221 L2 R 22 36 9 60 3 66 6 70 0 71 5 74 1 SLD 0271 L2 R 22 36 8 53 8 62 1 54 9 68 4 71 4 SLD 0301 L2 R 22 50 2 75 6 87 9 77 0 97 3 101 6 SLD 0150 M4 R 404A 27 9 33 4 40 2 44 2 45 7 48 1 SLD 0200 M4 R 4...

Страница 12: ...0 6 67 1 69 5 73 4 DLD 0601 H2 R 22 55 7 63 9 82 7 92 4 95 9 101 7 DLD 0701 H2 R 22 80 4 91 5 116 6 129 7 134 5 142 2 DLD 0801 H2 R 22 90 8 95 9 126 1 145 9 152 3 164 1 DLD 1001 H2 R 22 117 9 122 3 147 4 176 9 1067 7 203 1 DLD 1201 H2 R 22 136 6 141 6 157 9 198 1 209 5 231 5 DLD 0440 L2 R 22 23 9 36 5 42 7 37 2 47 3 49 4 DLD 0540 L2 R 22 27 8 44 5 52 6 45 3 58 7 61 5 DLD 0600 L2 R 22 36 9 60 3 66 ...

Страница 13: ...71 1 91 3 95 5 PLD 0540 L2 R 22 52 6 85 9 102 1 87 3 114 2 119 7 PLD 0600 L2 R 22 58 3 104 5 116 8 123 3 126 2 131 2 PLD 0441 L2 R 22 52 6 85 9 102 1 87 3 114 2 119 7 PLD 0541 L2 R 22 63 4 124 5 140 6 149 1 152 8 159 1 PLD 0601 L2 R 22 73 9 123 6 147 9 125 6 165 9 174 1 PLD 0500 M4 R 404A 70 8 75 7 91 9 106 8 112 5 121 0 PLD 0600 M4 R 404A 95 1 116 1 143 2 158 8 164 6 173 7 PLD 0700 M4 R 404A 85 7...

Страница 14: ...ture at the condensing unit or the box design temperature whichever is lower Example 1 30 F minimum ambient 20 F freezer Use 20 F value from Table Example 2 10 F minimum ambient 35 F cooler Use 10 F value from Table TABLE 3B HIGH PRESSURE CONTROL SETTINGS R 22 400 Psig R 404A R 507 400 Psig TABLE 4 FAN CYCLING CONTROL SETTINGS Number of Fans Control Cut In Settings PSIG Single Row Double Row Refri...

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