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kozy heat Windim-WDM 56101, Инструкция по установке и эксплуатации

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                           TABLE OF CONTENTS                             

PAGE 2 

INTRODUCTION 

 

Introduction and Homeowner Reference Information 

1 

TABLE OF CONTENTS  

Table of Contents 

2   

SAFETY INFORMATION  

Safety Information 

3 

FEATURES  

Features 

4 

COMMONWEALTH OF MASSACHUSETTS INFORMATION 

Commonwealth of Massachusetts Information 

5 

SPECIFICATIONS  

Fireplace Dimensions 

6 

Clearances 

7 

Windom Corner Cabinet Specifications 

8 

Components List 

9 

Installation Overview 

9 

Placement Clearance Requirements 

9 

MANTEL REQUIREMENTS  

Mantel Requirements 

10 

FRAMING 

 

Wall Enclosure Rough Opening 

10 

Vertical Terminations 

11 

Horizontal Terminations 

11 

PREPARE THE FIREPLACE 

Nailing Flange Assembly and Installation 

12 

Glass Frame Assembly Removal 

12 

Glass Frame Assembly Installation 

12 

FAN INSTALLATION  

WDM-028 Optional Fan Installation 

13-14 

GAS LINE CONNECTION  

Gas Line Connection 

15 

THERMOSTAT / WALL SWITCH / REMOTE  

Thermostat / Wall Switch / Remote 

16 

VENTING   

Approved Venting 

17 

Horizontal Vent System Clearances 

17 

VENTING  (cont.) 

Min. / Max. Horizontal Vent System Information  

17 

Vertical Vent System Clearances 

17 

Min. / Max. Vertical Vent System Information 

17 

Horizontal / Vertical Combination Venting 

17 

Elbows 

17 

Restrictor Installation (prior to termination) 

18 

Horizontal Venting Illustrations 

18 

Corner Horizontal Venting Illustrations 

19 

Maximum Vertical Venting 

20 

Horizontal / Vertical Combination Venting Illustration 

20 

Termination Cap Location 

21 

Vertical Cap Requirements 

22 

LOG SET INSTALLATION 

Log Set Installation 

23 

MILLIVOLT BOARD 

Millivolt Board Removal  

24 

Millivolt Board Installation 

25 

GRILL SET 

Grill Set Installation 

26 

Grill Set Removal 

26 

OPERATING INSTRUCTIONS 

Valve and Pilot Assembly Components 

27 

Lighting and Shutdown Instructions 

28-30 

Pressure Testing  

31

 

FINALIZING THE INSTALLATION 

Burner Tube Venturi Adjustment / Troubleshooting 

32 

Restrictor Troubleshooting / Installation after Termination Completion 

33 

MAINTENANCE 

Maintenance 

34 

TROUBLESHOOTING 

Troubleshooting 

35-37 

REPLACEMENT PARTS LIST 

Replacement Parts List 

38 

WARRANTY 

Warranty 

39-40 

Содержание Windim-WDM 56101

Страница 1: ...f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these...

Страница 2: ...ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from you...

Страница 3: ...nting 17 Horizontal Vent System Clearances 17 VENTING cont Min Max Horizontal Vent System Information 17 Vertical Vent System Clearances 17 Min Max Vertical Vent System Information 17 Horizontal Verti...

Страница 4: ...appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work...

Страница 5: ...eless wall mount thermostat Decorative full door faces screen doors in various styles and finishes Rectangular valance Interior Exterior trim Various grill designs and finishes Each unit factory teste...

Страница 6: ...eet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size...

Страница 7: ...279 495 51 568 108 121 70 SPECIFICATIONS NOTE OTHER CLEARANCES APPLY ALL CLEARANCES MUST BE MAINTAINED CAUTION STAND OFF BRACKETS ARE NOT LOAD BEARING PAGE 6 FRONT RIGHT 32 812mm 11 279mm 19 1 2 495mm...

Страница 8: ...BRACKETS MUST BE ATTACHED TO FIREPLACE DO NOT REMOVE CLEARANCES NOTE OTHER CLEARANCES APPLY ALL CLEARANCES MUST BE MAINTAINED CAUTION STAND OFF BRACKETS ARE NOT LOAD BEARING 1 25 mm clearance 1 25 mm...

Страница 9: ...25 mm clearance at sides 1 25 mm clearance at sides 1 25 mm clearance at sides 1 25 mm 2 1 4 57 mm 32 813 mm 5 1 4 133 mm 37 3 4 959 mm 1 25 mm 2 1 4 57 mm 5 1 2 140 mm 38 3 8 975 mm 32 5 8 829 mm NO...

Страница 10: ...stallation 9 Secure fireplace to flooring through holes located in the outer box bottom and to framing with nailing flanges Verify all clearances at this point 10 Install facing material mantel or cab...

Страница 11: ...LE FACING MATERIAL MAY BE APPLIED OVER BUT NOT DIRECTLY TO FIREPLACE FACE THIS WILL PREVENT THE FACING MATERIAL FROM FALLING OFF DUE TO EXPANSION OF THE FACE WHEN HEATED DO NOT OBSTRUCT THE FLOW OF VE...

Страница 12: ...nimum venting requirements a minimum of 26 660 mm from the floor or hearth the fireplace is setting on to the top of vent pipe is required IMPORTANT WALL PASS THRU REQUIRED FOR ALL HORIZONTAL RUNS REF...

Страница 13: ...oving glass frame assembly CAUTION NEVER PERMANENTLY REMOVE THESE ASSEMBLIES FROM THE FIREPLACE THEY MUST BE SECURED IN PLACE REGARDLESS OF FINISH MATERIAL USED FRAMING STUD NAILING FLANGE FRAMING STU...

Страница 14: ...electrical codes for specific requirements WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROU...

Страница 15: ...included in the fireplace components packet Before adjusting the temperature control switch unplug the 3 prong plug on the fan cord from the receptacle Adjust position of the tem perature control swit...

Страница 16: ...EFFICIENCY 69 11 66 23 AFUE 68 41 65 3 P 4 AFE 56 1 55 53 IMPORTANT The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating condi tions...

Страница 17: ...st be placed over the remote receiver to prevent over heating IMPORTANT If ON OFF rocker switch wires are not disconnected the ON OFF rocker switch on the millivolt board must be in the OFF position f...

Страница 18: ...TOP BOTTOM SIDES 1 1 2 inches 38 mm at wall pass thru 1 inch 25 mm 1 inch 25 mm HORIZONTAL TERMINATIONS MINIMUM 6 152 mm horizontal termination cap MAXIMUM 20 ft 6 096 m horizontal termination cap VEN...

Страница 19: ...ee angles to create tension to hold itself in place when installed Remove tab s to create small restrictor Slide restrictor into exhaust pipe at back of fireplace with tabs pointing towards you prior...

Страница 20: ...gas application if desired 45 ELBOW 90 ELBOW 90 ELBOW PAGE 19 CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance WARNING A WALL PASS T...

Страница 21: ...n conjunction with venting installation Page 33 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed MAXIMUM V...

Страница 22: ...ed above a gas meter regulator assembly within 3 ft 914 mm horizontally from the centerline of the regulator J Non mechanical air supply inlet to building or the combustion air inlet to any other appl...

Страница 23: ...ROOF PITCH X 12 H minimum MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE DISCHARGE OPENING 8 MIN IF VENT IS CLOSER THAN 8 IT MUST TERMINATE AT LEAST 2 HIGHER THA...

Страница 24: ...ition W8 W9 W10 logs aligning to notches in base logs Position base log W5 by aligning cut out over pilot assembly and slots in bottom of log over burner cover brackets Press down slightly to secure i...

Страница 25: ...logs 7 Remove burner tube by lifting up and off tabs sliding to the left off of burner orifice 8 Remove burner plate 9 Remove 6 nuts securing millivolt board to firebox bottom mounting studs 10 Lift...

Страница 26: ...nect gas line to manual shut off valve 6 Reconnect any wall switch remote control or thermostat wires to the top bottom terminals on gas valve 7 Reinstall glass frame assembly Page 12 8 Reinstall uppe...

Страница 27: ...out of opening B Remove nuts securing lower grill to hinges Remove from fireplace Reattach nuts to grill GRILL SET purchased separately PAGE 26 UPPER LOWER GRILL INSTALLATION REMOVAL INSTALLATION REMO...

Страница 28: ...56101 VALVE PILOT ASSEMBLY COMPONENTS PAGE 27 ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH...

Страница 29: ...E DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and...

Страница 30: ...nformation on the front cover and on the previous page of this installa tion manual If you don t smell gas go to the next step B Locate pilot follow metal tube from gas control The pilot is located in...

Страница 31: ...p off wall switch or adjust setting on the thermostat or remote control NOTE The pilot will stay lit H Turn the pilot off by pushing in and turning the gas control knob to the OFF position DO NOT FORC...

Страница 32: ...switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Manome...

Страница 33: ...r Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly NOTE IF SOOT IS PRESENT CHECK LOG POSITIONING BEFORE ADJUSTING BURNER VENTURI...

Страница 34: ...ication is necessary remove restrictor by pulling it down and out of 4 exhaust pipe 5 Reinstall baffle by resting baffle front above flange along inside top of firebox opening Tip baffle backwards aga...

Страница 35: ...SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALI FIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT F...

Страница 36: ...ONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight hand tight p...

Страница 37: ...r connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flam...

Страница 38: ...rizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Ch...

Страница 39: ...bing Valve to Pilot OCK S55A LP Gas Conversion Kit 700 092 Millivolt Generator 700 098 Pilot Hood 700 092 Thermocouple OKA 035 Burner Tube Consult your dealer for information on optional accessories a...

Страница 40: ...PAGE 39...

Страница 41: ...PAGE 40...

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