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14 

TROUBLESHOOTING  

Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) 
is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. 
 
Make sure all connections between wire harnesses and system components are proper and positive.  
 
Make sure communication link between transmitter and receiver is established. 
 
Verify inlet pressure meets the recommended inlet pressure. If necessary adjust line pressure regulator. 

ATTENTION 

TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. 

Electrical power interrupted or disconnected. Restore electrical power to fireplace or use battery back-up.  Ensure batteries are fully 
charged if using battery back-up as power source.    
 
Verify gas supply is turned on. Check remote shut-off valves  from  fireplace. Usually there is a valve near the main. There may be 
more than (1) valve between the fireplace and the main.   
 
Low  gas pressure. Low gas pressure can be caused by several  situations such as a bent  line, too narrow diameter pipe, or low  line  
pressure. Consult with plumber or gas supplier. 

 

 
No LP in tank.  Check LP (propane) tank. Refill if necessary.   

 

Wiring  disconnection.  Use  wiring  schematic  in  this  manual  to  determine  that  all  wiring  connections  are  secure  and  correct. 

 

Pilot flame not making contact with flame rectification sensor on pilot assembly. This valve is equipped with a pilot flame adjustment 
screw. Adjust as necessary. 

 

 

Pilot adjustment screw not sealed. Seal pilot adjustment screw. Do not over tighten.

 

PILOT WILL NOT LIGHT / STAY LIT 

PILOT FLAME ALWAYS ON / WILL NOT EXTINGUISH 

CPI/IPI switch set to CPI position (down).  Set switch to IPI position (up).

 

MAIN FLAME WILL NOT LIGHT 

Remote not working properly.  Replace batteries. 

 

Remote set to thermostat  mode and there is no call for heat.  Adjust heat setting.

 

 

Thermostat disconnected or set too high. Set thermostat to lower temperature setting. 

 

Ensure pilot flame will ignite. If not, see pilot flame troubleshooting above. 

 

Ensure pilot flame is properly located to ignite main flame. 

 

Plugged main burner orifice. 

 

Wiring disconnection / improper wiring.  Check for faulty or incorrect wiring. 

 

Verify gas supply is turned on. 

 

Low gas pressure.  Low gas pressure can be caused by several situations such as a bent line, too narrow diameter pipe, or low line  
pressure. Consult with plumber or gas supplier.

 

Содержание TMT-3875

Страница 1: ...e or explosion may result causing property damage personal injury or loss of life WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile hom...

Страница 2: ...bility but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong Presid...

Страница 3: ...TS Mantel Requirements 12 GLASS FRAME ASSEMBLY Glass Frame Assembly Removal Removal 12 GAS LINE CONNECTION Gas Line Connection 13 VENTING Approved Venting 14 Restrictor 14 Elbows 14 Horizontal Vent Sy...

Страница 4: ...erials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away...

Страница 5: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Страница 6: ...10 64 F 7 7 8 200mm G 12 305mm I 2 1 2 64mm H 8 1 4 210mm E 11 1 2 292mm A 34 1 2 876mm D 26 660mm B 38 3 4 984mm C 24 610mm SPECIFICATIONS WARNING All stand off brackets must be attached to fireplace...

Страница 7: ...3 4 298mm Mantel 12 305mm deep from top of fireplace 12 305mm SEE THRU PIER WARNING All stand off brackets must be attached to fireplace Do not remove Top stand off brackets are not load bearing Non c...

Страница 8: ...s point 10 Install facing material mantel or cabinetry allowing room for optional full face doors if applicable 11 Install logs 12 Install grills and optional decorative doors faces 13 Verify proper o...

Страница 9: ...gh holes located in fireplace bottom PREPARE THE FIREPLACE BEND AT PERFORATIONS REMOVE SCREWS FRAMING STUD NAILING FLANGE INSTALLED BEND AT PERFORATION STAND OFF ASSEMBLY INSTALLATION Stand off bracke...

Страница 10: ...00 1 SERIES FLEX PIPE 54 1 2 1384mm 54 1 2 1384mm Frame a 12 1 2 318mm high H x 10 7 8 276mm wide W opening on exterior wall for chimney termination This opening size includes required 3 76mm at top a...

Страница 11: ...for wall covering thickness and fireplace facing materials If using a hearth adjust rough opening size as necessary to maintain at least the minimum clearance requirements Overall finished depth is 24...

Страница 12: ...on marked 1 3 8 10mm flange into framed opening Secure to interior wall with screws not provided C From the exterior place insulation between flange and top of framed opening in wall pass thru section...

Страница 13: ...dles out and down to release glass frame assembly bottom 3 Pull top handles out and up to release glass frame assembly top 4 Remove glass frame assembly from fireplace INSTALL GLASS FRAME ASSEMBLY Pul...

Страница 14: ...with a 3 8 10mm x 18 457mm long flexible gas connector and manual shut off valve The gas line should be run to the point of connection where the shut off valve and flexible gas line will connect The a...

Страница 15: ...e subtracted from maximum allowed venting For each 45 elbow used 1 1 2ft 457mm must be subtracted from maximum allowed venting ELBOWS NOTE 2 45 degree elbows may be used in place of 1 90 elbow IMPORTA...

Страница 16: ...67m VERTICAL TERMINATIONS NAT LP GAS Termination Cap Min 6 152mm Max 10ft 3 048m 90 Elbow Illustration shown with minimum horizontal for NAT gas WARNING KOZY HEAT WALL PASS THRU PART 800 WPT 4 1 2 114...

Страница 17: ...ional elbow used after first elbow 3ft 914mm must be subtracted from maximum venting allowed For each 45 elbow used 1 1 2ft 457mm must be subtracted from maximum venting allowed 2 45 degree elbows may...

Страница 18: ...e D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D Secure...

Страница 19: ...ure 18a A G E C H B HOT A TERMINATION BOX B SLOTS IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL...

Страница 20: ...any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above if within 10ft 3 05m horizontally Massachusetts installations 10ft 3 05m L Above paved...

Страница 21: ...er 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES Figure 20a CAUTION This appliance must not be connected to or joined with any chimney f...

Страница 22: ...conversion kit securing with nuts 4 removed in step 3 9 Position hooks on frame included with kit over mounting studs located along top and bottom sides of pier end frame 10 Attach upper hood included...

Страница 23: ...r TM1 TM3 TM3 TM2 TM2 TM5 TM5 TM4 TM4 NOTE Logs are installed in numerical order Log numbers are located on bottom of each log Refer to following instructions and illustrations for proper placement CA...

Страница 24: ...T INSTALLATION Position 2 TM6 and 2 TM7 logs aligning to notches in base logs TM7 TM7 TM6 TM6 Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner Figure 23b Fi...

Страница 25: ...urner and or pilot have been burning use appropriate protection to avoid burns or damage to personal property before removing any components Figure 24a PILOT PLATE RE CONNECT REMOTE THERMOSTAT WIRES R...

Страница 26: ...ach end of grill Secure to lower grill opening 1 Align hooks in upper louver to slots located in fireplace face Set down into position 2 Insert upper hood flange into clips located at top of upper air...

Страница 27: ...necessary FINALIZING THE INSTALLATION RESTRICTOR USAGE Turn fireplace on and allow to burn for 15 minutes If flames indicate there is excessive draft flickering short flames a restrictor may be neces...

Страница 28: ...black tips the burner tube venturi may need adjustment BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open v...

Страница 29: ...S AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN Annual examination of venting system by a qualified agency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INST...

Страница 30: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Страница 31: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Страница 32: ...life WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or ad...

Страница 33: ...Installation 4 THERMOSTAT WALL SWITCH REMOTE Thermostat Wall Switch Remote 5 OPERATING INSTRUCTIONS Valve and Pilot Assembly Components 6 Lighting and Shutdown Instructions 7 9 Pressure Testing 10 TR...

Страница 34: ...erials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away...

Страница 35: ...kPa MANIFOLD PRESSURE LO 1 1 WC 27 kPa 6 3 WC 1 57 kPa ORIFICE SIZE 30 45 INPUT BTU hr kW 47 000 13 77 kW 46 000 13 48 kW MINIMUM INPUT BTU hr kW 23 500 6 89 kW 26 500 7 77 kW PART NUMBER DESCRIPTION...

Страница 36: ...e control switch to a warmer location under firebox to turn fan ON sooner or move it to a cooler location under firebox to turn fan ON later The fan will turn on when sensor in temperature control swi...

Страница 37: ...d cover included with remote control must be placed over remote receiver to prevent overheating NOTE Fireplace must be turned ON and OFF by same method For example If fireplace is turned ON by remote...

Страница 38: ...6 VALVE PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH Figure 6a...

Страница 39: ...PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHT...

Страница 40: ...gas go to next step 10 Push gas control knob in slightly and turn counterclockwise to ON The burner can now be turned ON by depressing ON OFF rocker switch located beside valve or wall switch OR by s...

Страница 41: ...has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace Adjust by turning middle knob on gas control valve ADJUSTING FLAME HEIGHT TURN BURNER OFF...

Страница 42: ...s rocker switch to ON and note manometer reading 6 Press rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to man...

Страница 43: ...LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure thermocouple connection at gas valve is fully inserted and tig...

Страница 44: ...If burner lights wires are faulty or connections are bad BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out C...

Страница 45: ...pitch on horizontal vent 1 4 6mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap insta...

Страница 46: ...urer s instructions supplied with the kit Refer to appliance owner s manual or product data plate for proper inlet and manifold pressure adjustments and orifice sizing OCK S30B NAT GAS CONVERSION KIT...

Страница 47: ...INGS NAT 1 8 3mm open 9 position L P 5 8 16mm open 1 position Secure with screw previously removed keeping in mind Venturi may need further adjustment depending on your specific venting configuration...

Страница 48: ...d professional service technician Figure 16a Lazy yellow flames ideal Short blue flames venturi open too far Dark orange flames black tips Venturi closed too far Excessive burner media Lifting ghostin...

Страница 49: ...venting system by a qualified agency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ven...

Страница 50: ...8 Pilot Generator Thermocouple Nat Gas 700 230 Natural Gas Orifice 30 700 089 Pilot Generator Thermocouple LP Gas 700 245 LP Gas Orifice 45 700 090 Piezo Igniter w Nut no wire OCK S30B Natural Gas Con...

Страница 51: ...personal injury or loss of life WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this...

Страница 52: ...CHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 System Operations 7 10 Lighting and Shutdown 11 12 Pressure Testing 13 Error Codes 14 TROUBLESHOOTING Troubleshooting...

Страница 53: ...erials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away...

Страница 54: ...c Grill Assembly 2 sets TMT 028 IPI IPI Fan Kit 700 308 Remote Control TMT 3875 IPI NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kPa 7 WC 1 74 kPa recommended 11 WC 2 74 kPa recommended MAX...

Страница 55: ...QUIRES ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot...

Страница 56: ...S Figure 5a Pilot Igniter Flame Sensor PILOT ASSEMBLY REMOTE CONTROL Figure 5c GAS VALVE Outlet pressure tap Stepper motor Pilot connection orange Main valve connection green Inlet pressure tap Pilot...

Страница 57: ...6 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 6a RECEIVER DFC CONTROL BOARD Figure 6c Figure 6b...

Страница 58: ...and set to the particular code of that transmitter 5 Push OFF button on transmitter The receiver will beep two 2 times to indicate the transmitter s command is again accepted 6 Move slider switch to R...

Страница 59: ...t level To activate this function press the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down...

Страница 60: ...Arrow Key to turn light kit on press Down Arrow Key to turn light kit off A single beep will confirm reception of the command 3 Use the installed dimmer switch to adjust brightness of lights ACCENT L...

Страница 61: ...ansmitter mode button to adjust settings The thermostat and burner ON OFF operating functions will not work on the transmitter LOW BATTERY DETECTION TRANSMITTER Remote control battery lifespan depends...

Страница 62: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Страница 63: ...to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual...

Страница 64: ...CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Mo...

Страница 65: ...ON OFF BUTTON 1 Press ON OFF button on transmitter to turn system off 2 After 2 seconds press ON OFF button on transmitter again The DFC Board will reset and restart the ignition sequence RESET SYSTEM...

Страница 66: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Страница 67: ...FF BURNER Improper venturi setting Venturi may need to be closed slightly Improper vent cap installation Check for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Rec...

Страница 68: ...e installation is not proper and complete until operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Refer to appliance owner s manual...

Страница 69: ...er whether field or factory made 7 Test inlet pressure Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust pilot Turn p...

Страница 70: ...ng Gas pressure too high Correct pilot flame Figure 19b BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open...

Страница 71: ...venting system by a qualified agency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ven...

Страница 72: ...mbly LP Gas NCK TMT S Natural Gas Conversion Kit 700 308R Receiver LCK TMT S LP Gas Conversion Kit 700 558 GTMFS Wire Harness TMT 135 Burner Assembly 700 130 Fan Control Module TMT 043 Pilot Shield 70...

Страница 73: ...of life WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or...

Страница 74: ...SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 System Operations 7 9 Lighting and Shutdown Instructions 10 12 Pressure Testing 13 TROUBLESHOOTING Troubleshooting...

Страница 75: ...erials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away...

Страница 76: ...Grill Assembly 2 sets TMT 028 IPI IPI Fan Kit 700 308 Remote Control TMT 3875 MV NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kPa 7 WC 1 74 kPa recommended 11 WC 2 74 kPa recommended MAXIMU...

Страница 77: ...ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot Assemb...

Страница 78: ...EM COMPONENTS Figure 5a REMOTE CONTROL Valve Terminals Gas Control Knob Step Motor Pilot Hood Thermopile Thermocouple PILOT ASSEMBLY Figure 5c Electrode GAS VALVE Manifold Pressure Tab Inlet Pressure...

Страница 79: ...Using the end of a paper clip or other similar object press button through hole marked PRG on receiver front cover Receiver will beep three 3 times to indicate it is ready to synchronize with a transm...

Страница 80: ...the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down arrow keys until desired set temperatu...

Страница 81: ...The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit 1 Use MODE key to guide you to AUX icon 2 Press Up Arrow Key to turn light kit on p...

Страница 82: ...umber of ignitions changes to room thermostat set point etc When transmitter batteries are low a Battery Icon will appear on the LCD display before all battery power is lost When batteries are replace...

Страница 83: ...PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGH...

Страница 84: ...n below If you don t smell gas go to next step 9 Turn on all electric power to appliance 10 Push gas control knob in slightly and turn counterclockwise to ON 11 Move receiver switch to REMOTE position...

Страница 85: ...ol knob to OFF DO NOT FORCE TURN BURNER OFF TURN PILOT OFF NOTE The pilot will stay lit NOTE This control valve has an interlock device If pilot has been turned off it cannot be relit until thermocoup...

Страница 86: ...Press hand held remote ON button and note manometer reading 6 Press hand held remote OFF button 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Atta...

Страница 87: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Страница 88: ...G Improper log placement Refer to corresponding pages in this installation manual Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas mix Improper pitch on h...

Страница 89: ...The installation is not proper and complete until operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Refer to appliance owner s manua...

Страница 90: ...er whether field or factory made 7 Test inlet pressure Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust pilot Turn p...

Страница 91: ...Gas pressure too high Correct pilot flame Figure 18b FACTORY SET BURNER TUBE VENTURI SETTINGS ADJUST AS NECESSARY FOR YOUR INSTALLATION NATURAL GAS LP PROPANE GAS 1 8 3mm open 9 position 5 8 16mm ope...

Страница 92: ...venting system by a qualified agency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ven...

Страница 93: ...otor LP Gas TMT 701 Control Board LP Gas 700 203 Manual Shut off Valve 700 084 SIT MV Valve Natural 700 213B 18 Flexible Gas Line Black 700 085 SIT MV Valve LP 700 226 Flexible Gas Line Valve to Burne...

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