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Introduction ............................................................................................................................... 2

Safety Requirements ................................................................................................................. 3

Commonwealth of Massachusetts Requirements………………………………………………………...4

Requirements of Existing Fireplace ........................................................................................... 5

Insert Fireplace Specifications .................................................................................................. 6

Preparing The Existing Fireplace ............................................................................................... 7

Gas Line Installation Requirements - Minimum/Maximum Pressures ................................... 7-8

Insert Preparation .................................................................................................................. 8-9

Remove the Quick-latch Glass Assembly ................................................ 8

Remove the Millivolt Board .................................................................... 9

Remove the Air Duct ............................................................................... 9

Installing the Insert........................................................................................................... 10-14

Co-Linear Vent System ........................................................................................... 10-12

Masonry Side Panel Installation ........................................................... 10

Install the Vent System ................................................................... 11-12

Position the Insert & Secure the Air Duct ........................................................ 13

Replace the Baffle ................................................................................. 13

Secure Masonry Side Panels to Fireplace front .................................... 14

Replace the Millivolt Board ................................................................... 14

Attach The Shroud ............................................................................................................. 15-18

Fan Installation ........................................................................................................................ 18

Log Installation ........................................................................................................................ 19

Complete the Installation -

Initial Lighting / Seasonal Heat Dump Adjustment /

Replace the Glass Assembly / Install the Lower Grill .................................................. 20

Thermostat - Remote Control - Wall Switch Installation ........................................................ 21

Lighting & Shutdown Procedures ...................................................................................... 22-23

Manifold (outgoing) & Inlet (incoming) Pressure Check Procedures ..................................... 24

Maintenance Requirements ..................................................................................................... 25

Troubleshooting ................................................................................................................. 26-27

Replacement Parts ................................................................................................................... 28

Warranty Policy ................................................................................................................. 29-30

TABLE OF CONTENTS

PAGE 1

Содержание Jackson XL

Страница 1: ...e information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is only for use with the type s of ga...

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Страница 3: ...allation 10 Install the Vent System 11 12 Position the Insert Secure the Air Duct 13 Replace the Baffle 13 Secure Masonry Side Panels to Fireplace front 14 Replace the Millivolt Board 14 Attach The Sh...

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Страница 5: ...ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from you...

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Страница 7: ...the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance...

Страница 8: ...eet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size...

Страница 9: ...ith the firebrick and smoke baffle REMOVED must be at least Height 23 1 2 Front Width 331 2 Depth 16 1 2 Width at minimum depth location 23 1 2 4 The height the of existing chimney must be a minimum o...

Страница 10: ...s Includes 12 ft compressed expandable to 25 ft co linear 3 x 4 flexible chimney and termination cap If your existing chimney is higher than 25 ft above the fireplace an extension kit Part 510 must be...

Страница 11: ...building codes This unit is equipped with a 3 8 flexible gas line connection 18 long CAUTION The manual shut off valve and millivolt board flexible gas line must not extend outside the unit cavity Se...

Страница 12: ...age 26 for checking these pressures NATURAL GAS The minimum inlet gas supply pressure 5 0 in W C Recommended inlet gas supply pressure 7 0 in W C The maximum inlet gas supply pressure 10 5 in W C Mani...

Страница 13: ...ift it up and off the studs and remove from the fireplace IMPORTANT BE CAREFUL NOT TO DAMAGE THE GASKET UNDER THE BOARD Figure C 3 NOTE The millivolt board is secured with 2 nuts at the factory After...

Страница 14: ...the front later in this manual Figure D 1 RESTRICTOR INSTALLATION The restrictor plate included in the fireplace components packet may be installed as either a large or small restrictor depending on...

Страница 15: ...ovided Apply additional sealant around the joint to ensure a seal C If an extension kit is being used it must be connected as follows Exhaust extension Apply a liberal bead of sealant provided around...

Страница 16: ...ant around the joint to ensure an air tight seal C Apply a liberal bead of sealant provided around the 3 collar on the air duct Slide the 3 combustion intake pipe over the collar and secure with screw...

Страница 17: ...E 1 below 3 Position the air duct to the fireplace by aligning the two holes in the fireplace top to the studs on each side of the 4 exhaust duct 4 Locate the baffle with the seasonal heat dump inside...

Страница 18: ...bottom of the millivolt board Figure G 1 4 Install the pilot shield over the pilot assembly Figure G 2 5 Connect the flexible gas line to the manual shut off valve 6 Connect any remote control wall s...

Страница 19: ...positioning in one of the three mounting holes 2 Secure the right and left shroud pieces to the top piece by aligning the 2 holes in the side pieces to the holes in the top piece Secure with the phil...

Страница 20: ...the 2 holes in the side pieces to the holes in the top piece Secure with the screws provided 2 ea side B NOTE Screws are secured from the bottom 3 Snap the rocker switch in place on the shroud Figure...

Страница 21: ...he screws A 2 ea side securing the masonry panels Figure H 6A Cut lower end of each tab at the location shown Figure H 4 Note flange orientation 5 Align the holes in the right mounting bracket to the...

Страница 22: ...place behind the lower grill to re position this speed control box to the left side if desired 1 Attach the limit switch on the left side of the millivolt board under the firebox 2 Plug fan cord into...

Страница 23: ...rate extensions The X7 X9 logs when properly installed set on the burner cover not on klinkers 3 Brush Rock wool embers onto burner and base logs with a stiff bristle brush NOTE You will not use all t...

Страница 24: ...O NOT ATTEMPT TO ADJUST THE HEAT DUMP OPENING IF THE FIREPLACE HAS BEEN IN OPERATION ALLOW AMPLE TIME TO COOL OR USE THE APPROPRIATE PROTECTION TO AVOID SERIOUS BURNS AND OR PROPERTY DAMAGE A Remove t...

Страница 25: ...be placed over the remote receiver to prevent overheating Remote Control Wiring Diagram Thermostat Wiring Diagram THERMOSTAT WALL SWITCH REMOTE PAGE 21 CAUTION DO NOT CONNECT HIGH VOLTAGE 115V WIRE TO...

Страница 26: ...ANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion...

Страница 27: ...ety information on the front cover and on the previous page of this installa tion manual If you don t smell gas go to the next step B Locate pilot follow metal tube from gas control The pilot is locat...

Страница 28: ...ff wall switch or adjust setting on the thermostat or remote control NOTE The pilot will stay lit H Turn the pilot off by pushing in and turning the gas control knob to the OFF position DO NOT FORCE T...

Страница 29: ...er switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Man...

Страница 30: ...ts Tighten nuts only enough to secure baffle Baffle must be allowed to float as the fireplace heats and cools 7 Replace the logs and glass ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVIC ING MUST BE REP...

Страница 31: ...NSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight hand...

Страница 32: ...ts wires are faulty or connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out...

Страница 33: ...e Pilot Tubing Valve to Pilot OCK S50A LP Gas Conversion Kit 9XL 135 Burner Tube Cover Consult your dealer for information on optional accessories available for this fireplace This appliance tested ce...

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