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Page 27

INSTALL THE MILLIVOLT BOARD ASSEMBLY:

NOTE: The millivolt board must be fitted with a gasket, (included) to seal the board. Make certain this gasket is properly

placed around the opening before installing the millivolt board.

1. Grasp the millivolt board with both hands and place into the insert firebox, aligning the (6) mounting holes in the board to the

mounting studs on the bottom of the firebox. IMPORTANT: BE CAREFUL NOT TO DAMAGE THE GASKET UNDER THE BOARD.

CAUTION:

BEFORE SECURING THE BOARD INTO PLACE, MAKE CERTAIN THAT ALL OF THE WIRES (ATTACHED

UNDER THE BOARD) ARE CLEAR AND UNOBSTRUCTED.

2. Secure the board in place with the (6) nuts removed in step #11, page #26. Refer to Figure P-3, page #26.

3. Re-install the heat shield by positioning the cut-out sections in the heat shield over the pilot assembly and burner orifice.

Center the heat shield side to side and slide all the way to the back. Refer to Figure P-2, page #26.

4. Re-install the burner assembly onto the heat shield, aligning the burner venturi over the burner orifice and the (2) mounting

holes to the mounting holes in the heat shield. Secure with the sheet metal screws removed in step #9, page #26. Refer to

Figure P-1, page #26.

Re-install the logs. Refer to page #16 for proper placement if necessary.

6. Connect the flexible gas line to the manual shut-off valve.

7. Model #CSK-31: Re-connect any wall switch, remote control or thermostat wires onto the top & bottom terminals on the gas

valve marked ‘TH’.

8. Model #CSK-31-RF: Re-connect the wires from the valve to the fan cord. Refer to wiring diagram, Figure Q-2, page #29. Plug

the 3-prong plug on the fan cord into the receptacle.

9. Re-install the glass assembly.

10. Check all connections for gas leaks, whether field or factory made.

11. Verify proper operation of the fireplace & log position. Refer to the lighting instructions in this manual.

12. Close doors and/or lower grill.

IMPORTANT: CHECK ALL CONNECTIONS, WHETHER FIELD OR FACTORY MADE, FOR LEAKS!

Содержание CSK-31

Страница 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type s of gas indicated on the rating plate This a...

Страница 2: ...ion 13 Check millivolt board installation 13 Complete fan wiring installation Models CSK 31 CSK 31 RF 14 Assemble Attach The Shroud 15 Install the lower grill 15 Log Installation 16 Complete the Installation Initial Lighting 17 Replace the Glass Assembly 17 Thermostat Remote Control Wall Switch Installation Model CSK 31 only 18 Model CSK 31 Lighting Shutdown Procedures 19 20 Manifold outgoing Inle...

Страница 3: ... replace any part of the control system and any gas control which has been under water COMMONWEALTH OF MASSACHUSETTS INSTALLATIONS WARNING This Product Must Be Installed By A Licensed Plumber Or Gas Fitter When Installed Within The Commonwealth of Massachusetts IMPORTANT Installation of a CO detector is required in the fireplace room WARNING DO NOT REPLACE THIS BURNER WITH ANY OTHER SIZED BURNER R...

Страница 4: ...ermining chimney height B With one person at the fireplace and the other person at the top of the chimney measure from the base of the fireplace to the top of the chimney Subtract 19 for the height of the insert This is the total length of co linear flexible aluminum you will require MEASUREMENT FROM FIREPLACE BASE TO TOP OF CHIMNEY _____ LESS 19 HEIGHT OF FIREPLACE 19 TOTAL CHIMNEY LENGTH REQUIRE...

Страница 5: ...t compressed expandable to 30 ft co linear 3 x 3 flexible chimney and termination cap This insert is also approved for use with Dura Vent Ameri Vent Selkirk Metalbestos 3 x 3 Co linear vent systems Refer to the instructions accompanying the vent system as well as the venting requirements and instructions in this manual 2 Shroud 3 pc 4 pc Standard shrouds are available for this insert and will fit ...

Страница 6: ...replace insert is removed B RUN THE GAS LINE CAUTION Installation of the gas line must only be done by a qualified person in accordance with local building codes IMPORTANT DO NOT RUN THE GAS LINE IN A MANNER THAT WOULD OBSTRUCT THE OPERATION OF THE FAN OR FAN COMPONENTS This fireplace is equipped with a 3 8 flexible gas line connection 18 long CAUTION The manual shut off valve and millivolt board ...

Страница 7: ... Pressure check taps for both the manifold outgoing and inlet incoming pressures are located in front of the gas valve Follow instructions on page 21 for Model CSK 31 and page 24 for Model CSK 31 RF for checking these pressures GAS SPECIFICATIONS NATURAL GAS The minimum inlet gas supply pressure 5 0 in W C Recommended inlet gas supply pressure 7 0 in W C The maximum inlet gas supply pressure 10 5 ...

Страница 8: ... the glass frame pull the latch handles out then down to release from the clips on the glass assembly C Lift the glass assembly up off the tabs at the top of the firebox D Pull the bottom of the glass assembly out and remove E Set aside where it will not be broken 2 REMOVE THE AIR DUCT Figure C 2 A Remove the air duct located at the top of the insert by sliding it back out of the channel Figure C ...

Страница 9: ...ceisequippedwithathree prong grounding plugforprotectionagainstshockhazardandshould be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Figure D 1 DIRECT WIRE INSTALLATION 1 Loosenthescrewsecuringtheremovableaccesspanel withelectricalbox romexconnectorinstalled frominsidetheright side of the fireplace Remove the panel 2 Remove...

Страница 10: ...et in place The fan is equipped with a three prong grounding plug attached to the end of the fan electrical cord for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not remove the grounding prong from the plug Do not allow any excess fan cord to touch the fireplace WARNING This appliance is equipped with a three prong grounding plug...

Страница 11: ...ipes be connected to the correct collar both on the termination kit and air duct on the insert A Carefully extend the 3 exhaust and combustion air intake pipes to equal the total chimney length required NOTE If you are using the stubbed method for the combustion air pipe extending it is not necessary Determine the length needed from the air duct on the insert to above the damper opening in the exi...

Страница 12: ... pipe s down the existing chimney Figure E 2 B To secure the chimney termination cap to the existing chimney apply a liberal bead of sealant provided around the top of the existing chimney Set the termination cap into position as instructed in the vent system installation manual OPTIONAL 816 CL kits Secure the termination cap to the existing chimney with the 2 self tapping screws and anchor straps...

Страница 13: ... an air tight seal Figure E 6 C Apply a liberal bead of sealant provided around the 3 collar on the air duct Slide the 3 combustion intake pipe over the collar and secure with 3 self tapping screws provided To ensure an air tight seal apply additional sealant around the joint Figure E 6 Figure E 5 Figure E 6 F POSITION THE FIREPLACE INSERT 1 CSK FLP Floor Protector Installation ZERO CLEARANCE INST...

Страница 14: ... protector Figure F 1 CSK FLP Floor Protector 2 Slide the insert into the fireplace opening Figure F 2 3 If using the CSK FLP floor protector make sure that it is properly positioned under the insert Figure F 3 Figure F 3 4 Secure the air duct onto the insert by positioning the air duct into the channels at the top of the insert and sliding the air duct forward until it stops Figures F 4 F 5 Figur...

Страница 15: ...ning the gas line through the bottom IMPORTANT Do not run the incoming gas line in a manner that would obstruct the operation of the fan 3 Install the manual shut off valve included with this fireplace insert upstream from the regulator 4 Connect the flexible gas line installed on the gas valve on the millivolt board to the manual shut off valve H Check millivolt board installation NOTE Refer to p...

Страница 16: ...from the receptacle Adjust the position of the temperature control switch to a warmer location under the firebox to turn the fan ON sooner or move it to a cooler location under the firebox to turn the fan ON later The fan will turn on when the sensor in the temperature control switch reaches 110o F and will turn OFF when the sensors reach 90o F After adjustment plug the 3 prong plug on the fan cor...

Страница 17: ... inside flange of the shroud side pieces to the threaded mounting nuts located on the inside side flanges of the insert NOTE There are 2 for each side 2 Secure the shroud by inserting 1 1 2 phillips head screw through the holes and into the threaded mounting nuts Do not tighten at this time 3 Adjust shroud so that is sets against the fireplace face finish material then tighten the screws to secure...

Страница 18: ... mounting studs so that the logs will be setting on the burner assembly 2 Install the ember logs C9 C10 C11 onto the front of the burner as shown in Figure K 1 3 Install middle log C4 and top logs C5 C6 C7 C8 onto the base logs as shown in Figure K 2 aligning the logs to the corresponding notched out sections in the base logs C1 C2 C3 C10 C9 C11 Figure K 1 C5 C6 C7 C8 C4 Figure K 2 Place rock wool...

Страница 19: ... RE INSTALL THE GLASS Refer also to Figure L 1 WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS ASSEMBLY REMOVED CRACKED OR BROKEN Replacement of the glass assembly should be done by a licensed or qualified service person A Align the 2 slots in the top of the glass assembly over the 2 tabs on the fireplace at the top B Place the glass assembly so it is flush with the front of the fireplace fro...

Страница 20: ...ector to each wall switch thermostat wire and connect to the top and bottom terminals on the gas valve marked TH REMOTE CONTROL USERS Follow instructions included with the remote control IMPORTANT The insulated cover included with the remote control must be placed over the remote receiver to protect it from overheating Remote Control Wiring Diagram Figure M 2 Thermostat Wiring Diagram Figure M 1 I...

Страница 21: ...mpted repair may result in a fire or explosion and loss of warranty D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DUE TO HIGH...

Страница 22: ...l switch or adjust the setting on the thermostat or remote control NOTE The pilot will stay lit TO TURN THE PILOT OFF To turn off the pilot push in and turn the control knob to the OFF position DO NOT FORCE NOTE A PAINT SMELL WILL OCCUR DURING THE FIRST FEW HOURS OF BURNING IT IS RECOMMENDED TO LEAVE THE FAN OFF DURING THIS PERIOD AS THIS WILL SPEED UP THE PAINT CURING PROCESS INITIAL BURN PERIOD ...

Страница 23: ... manifold pressure reading is within the normal range an incoming pressure check is not necessary A too high or too low pressure reading warrants an inlet incoming gas pressure check TO CHECK THE INLET PRESSURE 1 Loosen Inlet pressure tap screw E by turning screw counter clockwise 2 Attach manometer using a 5 16 I D hose F 3 Light the pilot 4 Push the control knob on the gas valve A in slightly an...

Страница 24: ... water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water DONOTSTOREORUSEGASOLINEOROTHERFLAMMABLEVAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be insta...

Страница 25: ...lace heats TO TURN THE BURNER OFF LOCAL SETTING Turn the control knob clockwise to the pilot position REMOTE SETTING The RT8220A transmitter can shut off the main burner and fan however the control is still ON and a command from the transmitter can turn the main burner and fan ON TO TURN OFF THE SYSTEM 1 Open the doors or lower grill to access the gas valve controls 2 Turn the gas control knob clo...

Страница 26: ...he gas supply at the manual valve in the gas piping to the appliance or for LP at the tank 9 Loosen but do not remove the inlet tap captive screw 10 Attach a plastic tube with a 1 4 shell ID and connect the manometer 11 Turn on the gas supply at the manual valve 12 Check the inlet tap pressure 13 Turn the gas control knob to the OFF position 14 Repeat the Gas Leak Test at the pressure tap with the...

Страница 27: ...AFETY SCREENORGUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSEIMPROPERANDDANGEROUSOPERATION VERIFY PROPER OPERATION AFTER SERVICING MILLIVOLT BOARD SYSTEM 1 Annual cleaning of the burner is required The burner assembly may be removed for easier access 2 Refer to pages 26 27 f...

Страница 28: ...e 6 Model CSK 31 RF Unplug the fan cord from the receptacle then disconnect the 2 wires from the fan cord Note The wires will remain connected to the back of the gas valve Refer to wiring diagram Figure D 2 page 8 7 Remove the glass assembly refer to Figure C 1 page 6 Set aside on a protected surface where it will not become damaged 8 Remove the log set and place on a protected surface where they ...

Страница 29: ... all the way to the back Refer to Figure P 2 page 26 4 Re install the burner assembly onto the heat shield aligning the burner venturi over the burner orifice and the 2 mounting holes to the mounting holes in the heat shield Secure with the sheet metal screws removed in step 9 page 26 Refer to Figure P 1 page 26 5 Re install the logs Refer to page 16 for proper placement if necessary 6 Connect the...

Страница 30: ...E SOLUTION 1 No spark when piezo Wire on back of piezo button is loose or off Put wire back into place button is depressed Wire from piezo to electrode is loose at electrode Reconnect wire Electrode moved out of position Realign electrode with 1 8 space between it the pilot 2 Pilot won t light Gas shut off Turn Gas ON Gas line not purged Hold black control knob in long enough to purge line Not hol...

Страница 31: ...nough Replace generator millivolts to operate burner Wall switch remote control or thermostat not Connect properly or disconnect connected properly or turned to wrong setting See and use ON OFF switch only Figures M 1 M 2 page 18 Model CSK 31 5 Burner won t stay lit Generator wires loose on Reposition wires and tighten screws valve terminals See Figures Q 1 Q 2 for wiring instructions Generator wi...

Страница 32: ...nection 700 108 Remote control RF Valve 700 237 Natural Gas orifice 37 700 109 Honeywell RF Pilot Assembly 700 252 LP Gas orifice 52 700 060 Flexible Pilot Tubing Valve to Pilot OCK H37N RF Natural Gas Conversion Kit 700 083 Piezo Ignitor w wire OCK H52L RF LP Gas conversion kit 700 092 Millivolt Generator 700 203 Manual Shut off Valve CSK 135 Burner assembly GLASS GLASS GASKET FAN ASSEMBLIES REPL...

Страница 33: ...Page 31 ...

Страница 34: ...llation No person is authorized to extend the time of this Lifetime warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge all obligations with respect to this Lifetime warranty by refunding the wholesale price of the defective component s It is expressly agreed and understood th...

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