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5.0 INSTALLATION

5.1  Prepare Existing Fireplace

CAUTION: Trim panels or surrounds must not seal ventilation 
openings in existing fireplace that this appliance is installed in.
ATTENTION: Any removed parts must be capable of re-
installation if this insert is ever removed. Removal of rivets or 
screws is acceptable. 

•  The refractory, glass doors, screen rails, screen mesh, and 

log grates may be removed from existing fireplace before 
installing this gas fireplace insert. 

•  The fireplace flue damper can be fully blocked, open, or 

removed for installation of this gas fireplace insert.

•  Clean the chimney and inside of the fireplace to prevent a 

creosote smell from entering the home.

•  Cutting of any sheet metal parts of the existing fireplace is 

prohibited.

•  If the metal floor is removed, the insert must be placed 

directly on metal base of metal fireplace. Mechanically 
attach  ‘THIS UNIT HAS BEEN MODIFIED’ label at bottom of 
existing firebox so it will be visible if this gas fireplace insert 
is removed. 

•  If the factory-built fireplace has no gas access hole(s) 

provided, an access hole of 11/2 in. (37.5 mm) or less may be 
drilled through the lower sides or bottom of the firebox in a 
proper workmanship like manner. The access hole must be 
plugged with non-combustible insulation after the gas supply 
line has been installed. 

•  Run any necessary electrical wiring to insert. 

5.2  Fireplace Insert Air Duct Removal

ATTENTION: All information outlined above must be completed 
before continuing with this installation.

1.  Remove the air duct at the top of the insert by sliding 

backward out of the channel.

2.  Refer to 5.6  Vent System Connection (applies to both 

venting options), on page 15 for re-attachment of the air 
duct.

5.3  Combustion Air Venting Options

WARNING: The flow of combustion and ventilation air must not 
be obstructed. 

Follow the instructions provided in this manual for the combustion 
air venting option required for installation, depending on which 
option used. 

Full Connection Venting: 

 

Combustion air intake pipe is ran entire chimney length and 
connected to termination cap.

Stub Venting:

 

Combustion air intake pipe is extended to a minimum of 4 ft. (1.22 
m) past damper opening into existing chimney. It is not connected 
to termination cap.

Figure 5.1, Air Duct Removal

12

Содержание Chaska-34 LOG

Страница 1: ... may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future referenc...

Страница 2: ...place Read this manual before installation or operating this appliance Please retain this owner s manual for future reference Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name ____________________________________________ Serial Number ___________________________________________ Dealership Purchased from ...

Страница 3: ... 2 Gas Line Installation 16 7 0 FIREPLACE INSERT SETUP 17 7 1 Glass Assembly 17 7 2 CK34 500 Log Set Installation 18 7 3 Control Board Removal and Installation 19 8 0 ELECTRICAL INFORMATION 20 8 1 Electrical Specifications 20 8 2 Wiring Requirements 20 8 3 CK34 LKT Optional Light Kit Installation 21 9 0 OPERATING INSTRUCTIONS 22 9 1 Initialize the Control System for the First Time 23 9 2 Temperatu...

Страница 4: ...de detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or ...

Страница 5: ...be reduced 4 for each 1 000 ft 305 m above sea level Refer also to National Fuel Gas Code ANSI Z223 1 NFPA 54 local authorities or codes which have jurisdiction in your area regarding the de rate guidelines Canada When the appliance is installed at elevations above 4 500 ft 1 372 m the certified high altitude rating shall be reduced at the rate of 4 for each additional 1 000 ft 305 m Refer also to...

Страница 6: ...142 264 143 Figure 2 1 CSK 34 Dimensions Table 2 3 Part Assembly Overview A Fireplace insert E Log set B Spring loaded latch glass assembly F Refractory panels C Control board with burner cover G Fan kit D Co linear air duct WARNING Failure to position these parts in accordance with these diagrams or failure to use only specified approved parts with this appliance may result in property damage or ...

Страница 7: ...s is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced only with Hussong Mfg Co Inc s barriers for this appliance CK34 BSF CK34 CXSF CK34 PSF CK34 RSF CK34A MSF CK34A PSF CK34A SF 9 ...

Страница 8: ... 3 1 Minimum Opening Dimensions A Height 23 in 597 mm B Front Width 33 in 851 mm C Depth 16 in 419 mm D Back Width 24 in 622 mm 3 2 Existing Chimney Specifications WARNING Any chimney clean outs must fit properly This appliance must not share or be connected to a chimney flue serving any other appliance The existing chimney must be comprised of one of the following Factory built solid fuel chimney...

Страница 9: ...tion 4 2 Vent Termination Clearances Approved vent caps require 12 in 305 mm clearance to intersecting walls overhangs or eaves as verified by test Figure 4 3 Non Combustible Flooring Figure 4 2 Side Wall Clearances 4 3 Combustible Material Clearances 4 3 1 Sidewall Clearances 12 305mm Figure 4 1 Vent Cap Clearance 4 3 2 Projection Requirements 7 in 178 mm of non combustible flooring in front of t...

Страница 10: ...no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run any necessary electrical wiring to insert 5 2 Fireplace Insert Air Duct Removal ATTENTION All information outlined abo...

Страница 11: ...length needed for the combustion air intake pipe measuring from the fireplace air duct to above to a minimum length of 4 ft 1 22 m above the damper opening in the existing chimney 2 Remove the excess length of combustion air pipe from the end without a collar 3 Extend the exhaust pipe equal to the total chimney length required Refer to 3 2 1 Determine Length of Existing Chimney on page 10 4 Place ...

Страница 12: ...r intake are into the existing fireplace firebox 5 5 2 Run Vent Stub Venting 1 Guide the rope if used and the exhaust pipe down the existing chimney See Figure 5 3 Chimney Vent Run 2 Secure the chimney termination cap to the existing chimney Kozy Heat 816 CL Secure termination cap to existing chimney with 2 in 50 mm self tapping screws and anchor straps provided through the pilot holes located on ...

Страница 13: ...additional sealant around joint to ensure an air tight seal 6 Slide the insert into fireplace See Figure 5 5 Figure 5 5 Secured Vent System 5 6 2 Secure Air Duct to Fireplace Insert 1 Insert air duct pull handle included through the access slot the at top of insert placing hook through hole in pull rod 2 Simultaneously pull the air duct forward and push the insert backward into the fireplace openi...

Страница 14: ...ping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into minimum opening dimensions the gas line may need to b...

Страница 15: ...of the firebox Refer to Figure 7 1 Glass Assembly 2 Pull the spring loaded latches out and down to release the bottom of the glass assembly 3 Lift glass assembly up and off of the 2 tabs located at the top of the firebox 7 1 2 Install Glass Assembly 1 Align the slots on top of the glass assembly over the tabs at the top of the firebox while lowering the bottom of the glass assembly into position R...

Страница 16: ...rations for proper log placement 1 Position the ember panel in front of the burner as shown Figure 7 2 2 Align the two 2 holes in the bottom of log 1CK with the two 2 mounting pins at the back of the burner Push the log down onto the pins to seat Repeat for log 2CK 3 Align the holes on the bottom of logs 3CK and 4CK with mounting pins on burner Push the logs down onto the pins to seat See Figure 7...

Страница 17: ... the holes in board with mounting studs at the bottom of the firebox VERIFY SEALING GASKET IS IN PLACE ON THE BOTTOM OF THE FIREBOX 2 Secure the control board with screws previously removed 3 Reinstall secondary burner heat shield by placing it on top of the control board 4 Reinstall burner heat shield Position the cut outs over pilot assembly and burner orifice centering from side to side and as ...

Страница 18: ...gas control which has been under water 8 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Figure 8 1 Wiring Schematics 8 2 Wiring Requirements The IFC System Module requires 120V of electricity batteries to o...

Страница 19: ...ess cover Secure control board underneath using previously removed screw 4 Install the rubber grommet then thread the lead wires on the light bar through the grommet 5 Connect the light wires to the light lead wires on the IFC module Apply high temperature sealant around the grommet and wires to create an air tight seal 6 Install 4 halogen bulbs into the lamp bases Check bulbs turning the lights o...

Страница 20: ...ddler young children and other at risk individuals out of the room and away from hot surfaces WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE OPERATING 1 STOP Read all safety information above on this page 2 Turn off all electric power to the appliance 3 Press the wireless rem...

Страница 21: ... The control module will BEEP 3 times and or illuminate an amber LED indicating it is ready to synchronize with the remote control 3 Within 5 seconds push the remote control ON OFF button The IFC module will BEEP 4 times to indicate the remote control s command is accepted and is set to the particular code of that remote control 4 Press the remote control ON OFF button again The pilot will shut do...

Страница 22: ...the down arrow key once to reduce flame height by one step until flame is turned off 2 Press the up arrow key once to increase flame height by one step If the up arrow key is pressed while system is on but the flame is off the flame will come on in HI position A single beep will confirm reception of the command When the smart thermostat operation is activated manual flame height adjustment is disa...

Страница 23: ...p arrow key to activate CPI 4 Press the down arrow key to return to IPI A single beep will confirm the reception of the command When the system is ON IPI mode the snowflake icon is not visible on LCD screen CPI mode the snowflake icon is visible on LCD screen 9 8 Fan Speed Control Fan speed can be adjusted through six 6 speeds A single beep will confirm reception of the command To activate this fu...

Страница 24: ...or on the IFC module is determined by fireplace model and design The red LED indicator also may be located in the component housing behind the lower grill or behind the access panel on the left side First Attempt Starting from the system in OFF position press the remote control ON OFF key Approximately 4 seconds after ON OFF key is pushed the IFC module will start the spark First ignition try will...

Страница 25: ...nimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure Table 10 1 Incoming Pressures Fuel Natural Gas L...

Страница 26: ...afety barrier and glass frame assembly 2 Remove log set 3 Remover burner assembly 4 Loosen burner venturi screw and make the adjustment then re tighten screw 5 Reinstall burner making sure venturi is positioned over burner orifice Re install burner venturi housing 6 Reinstall all components previously removed 7 Light fireplace Wait at least 15 minutes before determining if any further adjustments ...

Страница 27: ...n 1 valve between the fireplace and the main gas line Pilot will not stay lit No LP gas in tank Check LP propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter of pipe or a low line pressure Pilot flame not making contact with the flame rectification sensor on the pilot assembly Adjust the pilot flam...

Страница 28: ...efer to10 2 Burner Tube Venturi Adjustment on page 28 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas mix Refer to 10 2 Burner Tube Venturi Adjustment on page 28 Incorrect vent cap installation Adjust if necessary Bloc...

Страница 29: ...from electrical current and vacuum The bearings are sealed and require no oiling BURNER ORIFICE 12 3 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstr...

Страница 30: ...CK34 I900 Back Refractory Panel CK34 I900B Left Side Refractory Panel CK34 I900L Right Side Refractory Panel CK34 I900R LOG SET 8 Piece Log Set CK34 500 Log Plate CK34 L35 Ember Panel CK34 900E 1CK Log 1CK 2CK Log 2CK 3CK Log 3CK 4CK Log 4CK 5CK Log 5CK 6CK Log 6CK 7CK Log 7CK 8CK Log 8CK Rock Wool Embers 900 REMB Replacement parts are available through your local dealer Contact your local dear fo...

Страница 31: ...Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligation and purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever The foregoing warranty is exclus...

Страница 32: ......

Страница 33: ...fective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co Inc to repair or re...

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