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#CLW-50 R.4 November 2019

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FRAMING  11

3.0  FRAMING

3.1  Installation Planning

This appliance offers several design options for managing the heat 

produced by this fireplace.

Read all documentation for your specific installation 

and design options prior to appliance installation.

 

• 

Standard Installation

 will be outlined in this manual in sections 

marked ‘standard installation’ and must be followed 

if no design 

options (vented cavity, Heat Transfer Kits, and Komfort Zone Kit) are 

to be used. 

• 

Heat Transfer Kit(s)

 allows you to transfer heat to a specific area 

inside your home (interior) or directly outside (exterior). This 

appliance can have (2) heat transfer kits installed at the same 

time. It can be up to two of the same heat transfer kits, or a 

combination of interior and exterior kits.  See the HTK-EXT and/

or HTK-INT manuals for further information. 

If you are planning an installation with the use of an exterior 

and/or interior kit without the use of the vented cavity 

option or Komfort Zone Kit, the minimum dimensions listed 

in Section 3.9.3 Vented Cavity and Komfort Zone Kit Rough 

Framing on page 23 will apply for your framing installation. 

Since a vented cavity option or Komfort Zone Kit is not applied, 

the requirements in Section 4.1 Standard Installation Facing and 

Finishing Requirements on page 28 must be followed. You will 

still need to remove the cover plates as instructed in Section 3.8 

on page 20.  

• 

Vented Cavity 

offers the option to leave a minimum sized 

opening in the fireplace cavity, allowing for heat reduction above 

the fireplace. This option allows for combustible facing materials 

above the fireplace, heat reduction for a TV above the fireplace, 

and lower mantel clearances.

 

 

All vented cavity options have different minimum chamber and 

ceiling dimension requirements

 when compared to the standard 

installation dimensions in this section. 

The fireplace chamber 

and ceiling minimum height must be 76” (1930mm) for all 

vented cavity options. Reference Section 3.9 Vented Cavity and 

KZK Installation on page 21 and Section 4.5 Vented Cavity and 

KZK Facing and Finishing Requirements on page 34.

 

• 

Komfort Zone Kit

 offers the option to redistribute radiant heat 

through plenum(s). This option allows for combustible facing 

materials above the fireplace, heat reduction for a TV above the 

fireplace, and lower mantel clearances. See Section 3.9 Vented 

Cavity and KZK Installation on page 21 and Section 4.5 Vented 

Cavity and KZK Facing and Finishing Requirements on page 

34.

  

If installing a Komfort Zone Kit (#KZK-054 or #KZK-

1510A), please reference the manual included with your kit 

before completing all fireplace framing and other installation 

considerations.

Please read the instructions in this manual carefully for your 

specific installation.

3.2  Appliance Placement Considerations

WARNING: Due to high temperatures, the appliance should be located 

out of traffic and away from furniture and draperies. 

• 

This appliance must be installed on a level surface capable 

of supporting the fireplace and venting. If possible, place the 

fireplace in a position where the vent terminates between two 

studs, eliminating the need for any additional framing.

• 

This fireplace may be installed in a bedroom. 

• 

Please be aware of the large amount of heat this fireplace will 

produce when determining a location. 

Содержание Callaway CLW-50 Series

Страница 1: ...d manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for...

Страница 2: ......

Страница 3: ..._______________________________________________________________ ____________________________________________________________________________________________________________________ CON GRAT ULAT ION S...

Страница 4: ......

Страница 5: ...allation 37 6 0 TERMINATION LOCATIONS 38 6 1 Vertical Vent Cap Termination 38 6 2 Minimum Termination Clearances 39 7 0 VENTING 40 7 1 Approved Vent Systems 40 7 2 Venting Requirements 40 7 3 Use of E...

Страница 6: ......

Страница 7: ...period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above pro...

Страница 8: ...ocal authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating...

Страница 9: ...8mm 64 1638mm 1815 16 481mm 18 458mm 44 1131mm 211 16 68mm 51 8 130mm 39 993mm 53 1359mm 16 425mm 59 1512mm 9 248mm 4 108mm 5 140mm RIGHT SIDE FRONT VIEW LEFT SIDE TOP VIEW Gas line access hole Power...

Страница 10: ...platform If using a safety screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level with finished hearth extension for proper...

Страница 11: ...n above the fireplace This option allows for combustible facing materials above the fireplace heat reduction for a TV above the fireplace and lower mantel clearances All vented cavity options have dif...

Страница 12: ...d Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening 1 Remove and save 4 screws securing the stand off brackets on top of the fireplace 2 Form each s...

Страница 13: ...ght and left side of the fireplace 2 Align nailing flange with holes on outside corners of fireplace with the stand off flanges on the nailing flanges facing away from the fireplace 3 Secure the naili...

Страница 14: ...l 3 76mm Fireplace finishing edge to 3 4 19mm trim 18 457mm Mantel 6 152mm deep from fireplace finishing edge 21 1 2 545mm Mantel 6 152mm deep from fireplace enclosure floor 48 1219mm Minimum height o...

Страница 15: ...rpeting tile or other combustible material other than wood flooring this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance This fireplace may be...

Страница 16: ...OR SIDING IMPORTANT METAL FAB VENT SYSTEM When installing Metal Fab vent pipe an adapter must be used This will increase the minimum height for the center of the vent pipe by 3 1 4 83mm when framing t...

Страница 17: ...pass through rough opening dimensions to maintain clearance requirements A minimum of 3 76mm on the top of the horizontal pipe and 1 25mm on the sides and bottom of the horizontal pipe at the wall pa...

Страница 18: ...tion A outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the appliance is protected from direct precipitation Follow the instructions and illus...

Страница 19: ...RPROOF OVERHANG IN FRONT AND SIDES FREE STANDING STRUCTURE WEATHERPROOF ENCLOSURE CONTINUOUS INSULATED BUILDING ENVELOPE AND WEATHERPROOF MEMBRANE IS NOT TO BE INTERRUPTED BY FIREPLACE INSTALLATION M...

Страница 20: ...ort Zone Kit and Vented Cavity design options have specific framing requirements mantel requirements and exterior trim dimensions The appliance convection baffle and outer shell plates must be removed...

Страница 21: ...vity option you have chosen See Section 3 8 Heat Distribution Cover Plates on the previous page Remove the convection baffle from the appliance The baffle is secured by 2 screws right behind the upper...

Страница 22: ...roper heat setting so it does not activate when the room heats up from the fireplace being operated normally Please follow local building codes to determine what temperature setting is relevant for yo...

Страница 23: ...ce is to be installed directly on carpeting tile or other combustible material other than wood flooring this appliance shall be installed on a metal or wood panel extending the full width and depth of...

Страница 24: ...re 3 15 Figure 3 16 shows an alternative installation method where you cap off the fireplace cavity so the air discharge opening can be located further down the fireplace chamber If you cap the firepl...

Страница 25: ...MING 25 Figure 3 18 Front Vented Cavity Alternative Installation with Overhang 3 MIN 6 MAX 8 MIN 76 MIN 4 MIN 6 MAX 61 MIN 53 MIN Air Discharge Overhang Air discharge opening front 3 x 53 MIN Enclosur...

Страница 26: ...imensions for the air discharge MUST BE maintained after all finishing materials are installed Figure 3 19 shows the fireplace chamber ending 1 1 2 from the ceiling on all three sides with the entire...

Страница 27: ...Figure 3 21 Top Vented Cavity Alternative Installation with Overhang 3 MIN 6 MAX 8 MIN 76 MIN 8 MIN 6 MAX Air Discharge Overhang Air discharge opening entire top at 3 MIN Enclosure top must be instal...

Страница 28: ...le sidewall must be 3 76mm from the finishing edge of the fireplace If installing an optional surround refer to Measurement A in Figure 4 9 on page 32 for the space required from the optional surround...

Страница 29: ...5mm 9 248mm 12 305mm 9 229mm 6 152mm 14 356mm 17 432mm 20 508mm Fireplace Enclosure Floor Finishing Edge Each square represents 1 25mm of mantel projection Steel Stud Finishing Edge No Surround Figure...

Страница 30: ...Allowed Bottom 3 4 19mm Non combustible material only Combustible material allowed Combustible material allowed see image below for acceptable screw locations Figure 4 3 Minimum Non Combustible Finis...

Страница 31: ...anels 2 top bottom panels 1 Ensure the hand bend tabs are bent at a 90 angle for required clearances This is required to provide 1 4 of the spacing required for a flush mount installation 2 Install pa...

Страница 32: ...lation of any optional surround Most masonry material will not fit behind the optional surround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space...

Страница 33: ...ront slightly into slots and allow the tabs to lower into position To remove safety screen lift the screen up and out of slots SAFETY BARRIER SCREEN CW50 ES Figure 4 10 Safety Screen Installation 2 TR...

Страница 34: ...ents Non combustible material is required at the top and sides of the fireplace This fireplace is designed to accommodate non combustible facing material up to 3 4 19mm thick See Figure 4 3 and Figure...

Страница 35: ...mm 9 229mm 6 152mm Combustible wall finish may be installed over cement board and butt up to the finshing edge around the opening Each square represents 1 25mm of mantel projection Finishing Edge Fire...

Страница 36: ...Combustible wall finish up to 1 25mm thick may be installed up to finishing edge and air discharge opening Finishing Edge Enclosure Top Fireplace Enclosure floor Finishing Edge Steel Framing 76 Min 1...

Страница 37: ...xcess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and...

Страница 38: ...t to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 t...

Страница 39: ...lding or the combustion air inlet to any other appliance 12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L Clearance abo...

Страница 40: ...he vent connection to the appliance after the fireplace is installed A minimum of 1 25mm clearance on all sides of the vertical vent pipe must be maintained Attic insulation shields may be insulated u...

Страница 41: ...Natural Gas and Propane Horizontal Terminations IMPORTANT Horizontal vent sections require 6mm rise for every 12 305mm of travel ii Minimum Maximum Horizontal Termination 45 horizontal elbow 6 152mm...

Страница 42: ...3 914mm maximum horizontal termination cap ii Minimum 12 Vertical Vent Pipe Minimum Maximum Horizontal Termination 45 vertical elbow 12 305mm vertical vent pipe 90 horizontal elbow 6 152mm minimum ho...

Страница 43: ...tural Gas and Propane Maximum Vertical Maximum Horizontal Combination Venting For maximum vertical and maximum horizontal combination venting the vent terminations must be within the shaded area in Fi...

Страница 44: ...tech SDV 6 Duraplus 7 8 Duratech SDV 7 8 Duraplus 6 Security Chimney 8 Security Chimney 7 8 Duraplus 6 Metalbestos 7 8 Metalbestos 8 American Metals 6 Jackes Evans 7 8 Jackes Evans 8 Air Jet 6 Hart Co...

Страница 45: ...IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT The vent heat shield assembly must be installed when incorporatingminimumhorizontalventingoffth...

Страница 46: ...off the back of the appliance 1 Bend perforation on the 1 hand tab down on the horizontal vent heat shield 2 Locate the 2 screw holes located above the flue outlet on the back of the fireplace 3 Align...

Страница 47: ...ent installation 7 9 2 800 WPT3 Installation Instructions IMPORTANT The heat shield within the wall thimble must overlap a minimum of 1 1 2 38mm An extension will be needed if going through a thicker...

Страница 48: ...ss assembly over the tabs at the top of the firebox while lowering the bottom of the glass assembly into position 2 Pull the spring loaded latches out and up to secure the bottom of glass to the botto...

Страница 49: ...ebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in the firebox aligning the holes in control board with the holes and alignmen...

Страница 50: ...cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local co...

Страница 51: ...kit covers 8 screws each Save screws 4 Feed the light kit housing wiring through the light kit hole down through the back of the firebox 5 Attach both light kit housing to the top of the firebox usin...

Страница 52: ...Hussong Mfg Co Inc Kozy Heat Fireplaces CLW 50 R 4 November 2019 RED MALE CONNECTORS YELLOW FEMALE CONNECTORS BLUE FEMALE CONNECTORS RED MALE CONNECTORS from control module BLACK WHITE Figure 9 2 Wir...

Страница 53: ...Insert the fan at the far end of the firebox 4 When the motor end clears the fireplace face turn the fan to the left 5 Rotate the top end down and to the right lowering the fan into control compartmen...

Страница 54: ...appliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING IN...

Страница 55: ...for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC m...

Страница 56: ...o the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to...

Страница 57: ...m a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disrupt...

Страница 58: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Страница 59: ...ous setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Pres...

Страница 60: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6...

Страница 61: ...ri Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the venturi 1 Remove the safety barrier access cover and glass frame assembly 2 Remove media 3 Remove th...

Страница 62: ...nt installation shut off the gas supply and call a qualified service technician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier access cover and the glass frame assembly 2 Locate th...

Страница 63: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too nar...

Страница 64: ...Perimeter Media Installation on page 48 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix See Section 11 2 1 Burner Venturi on page 61 Inco...

Страница 65: ...r Vent KPV please reference the manual included with the kit For natural draft vent installation refer to Section 7 0 Venting on page 40 Performed by Qualified Service Person Frequency Annually Action...

Страница 66: ...he flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve...

Страница 67: ...on Kit Propane LCK CW50 SPB Pilot Assembly Propane 900 064A 1 Burner Cover CW50 350A Transmitter Remote Control 700 408 Burner CW50 351A Pilot Orifice Natural Gas 023 NG 700 123 Pilot Shield CW50 043A...

Страница 68: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

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