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kozy heat 56150, Инструкция по установке и эксплуатации

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PAGE 2 

                           TABLE OF CONTENTS                             

INTRODUCTION

 

 

Introduction and Homeowner Reference Information 

1 

CONTENTS

  

Table of Contents 

2   

SAFETY INFORMATION  

Safety Information 

3 

FEATURES  

Features 

4 

COMMONWEALTH OF MASSACHUSETTS INFORMATION 

Commonwealth of Massachusetts Information 

5 

SPECIFICATIONS  

Fireplace Dimensions 

6 

Clearances 

7 

Components List 

8 

Placement Clearance Requirements 

8 

FRAMING 

Vertical Terminations 

9 

Horizontal Terminations 

9 

GLASS FRAME ASSEMBLY 

Remove Cast Door / Glass Frame Assembly 

9 

Install Cast Door / Glass Frame Assembly 

9 

OPTIONAL FAN INSTALLATION 

Lakefield Optional Fan Installation 

10 

Breckenridge Optional Fan Installation 

11 

GAS LINE CONNECTION 

Gas Line Connection 

12 

THERMOSTAT / WALL SWITCH / REMOTE 

Thermostat / Wall Switch / Remote 

13 

VENTING 

Approved Venting 

14 

Horizontal Vent System Clearances 

14 

Horizontal Terminations 

14 

Vertical Vent System Clearances 

14 

Vertical Terminations 

14 

Restrictor Requirements / Installation  

15 

Elbows 

15 

Min. / Max. Horizontal Venting Illustration 

16 

Min. / Max. Vertical Venting Illustration 

16 

Horizontal / Vertical Combination Chart 

16 

Termination Cap Location 

17 

Vent Termination Clearances (Vertical Cap Requirements) 

18 

LOG SET INSTALLATION 

 

Log Set Installation 

19 

MILLIVOLT BOARD REMOVAL / INSTALLATION 

 

Millivolt Board Removal 

20 

OPERATING INSTRUCTIONS 

Valve and Pilot Assembly Components 

21 

Lighting and Shutdown Instructions 

22-24 

Pressure Testing 

25 

FINALIZING THE INSTALLATION 

 

Flame Appearance 

26 

To Adjust Venturi 

26 

Restrictor Troubleshooting / Installation After Termination Completion 

27 

Seasonal Heat Dump 

28 

MAINTENANCE 

 

Maintenance 

29 

TROUBLESHOOTING  

Troubleshooting  

30-32 

REPLACEMENT PARTS LIST 

Replacement Parts List 

33 

WARRANTY 

Warranty 

34-35 

Содержание 56150

Страница 1: ...information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by loc...

Страница 2: ... ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Chairman INTRODUCTION Read this manual before installing or operating this appliance Please retain this owner s manual for future ...

Страница 3: ...ENTING Approved Venting 14 Horizontal Vent System Clearances 14 Horizontal Terminations 14 Vertical Vent System Clearances 14 Vertical Terminations 14 Restrictor Requirements Installation 15 Elbows 15 Min Max Horizontal Venting Illustration 16 Min Max Vertical Venting Illustration 16 Horizontal Vertical Combination Chart 16 Termination Cap Location 17 Vent Termination Clearances Vertical Cap Requi...

Страница 4: ...ep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Wor...

Страница 5: ...es available for stove Prairie design frame with stainless steel drop in side insets Prairie design frame for individual customizing Black cast ivory brown or blue enamel finishes available Hearth pads in several shapes and sizes Hearth tile kits in several colors Lakefield only Breckenridge only Each unit factory tested Tested by PFS Corporation Sealed combustion chamber with standing pilot ignit...

Страница 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless...

Страница 7: ...64 mm 27 1 2 699 mm 16 1 2 419 mm 4 102 mm 15 381 mm 17 1 4 438 mm 26 1 4 667 mm 15 7 8 403 mm PAGE 6 27 3 4 705 mm 27 5 8 702 mm 2 51 mm 28 1 8 460 mm 18 7 8 479 mm 4 1 4 108mm 15 7 8 403 mm 18 1 4 464 mm 18 7 8 479 mm 28 1 4 718 mm BRECKENRIDGE DIMENSIONS DESCRIPTION Height Width Depth at leg base Depth at unit top Vent to unit back Unit top to vent top FIREPLACE DIMENSIONS INCHES 28 1 4 27 5 8 ...

Страница 8: ...ARANCES NOTE Other clearances apply All clearances must be maintained WARNING Fireplace must be placed directly on wood or non combustible surface not linoleum or carpet extending entire depth and width of fireplace SPECIFICATIONS PAGE 7 1 25 mm 1 25 mm 1 25 mm 1 25 mm 1 25 mm 1 25 mm 5 127 mm 5 127 mm 5 127 mm 5 127 mm 7 178 mm 24 1 2 622 mm 47 1194 mm ...

Страница 9: ...llation 6 Secure fireplace to flooring through holes located in unit legs Verify all clearances at this point 7 Install logs 8 Install optional decorative doors or other accessories 9 Verify proper operation of fireplace and all components PLACEMENT CLEARANCE REQUIREMENTS This fireplace must be installed on a level surface capable of supporting fireplace and venting Fireplace must be placed direct...

Страница 10: ...th W framing dimensions 75 1 905 m min to top of vent pipe A Locate metal bar glass latching mechanism below glass frame B To release glass assembly pull latch mechanism knobs out then immediately down securing metal bar onto stops C Pull bottom of glass assembly out lifting up and off tabs at top of firebox CAST DOOR GLASS FRAME ASSEMBLY REMOVE GLASS FRAME ASSEMBLY INSTALL GLASS FRAME ASSEMBLY A ...

Страница 11: ...Y A QUALIFIED INSTALLER WARNING MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES WARNING This appliance is equipped with a three prong grounding plug for protection against shock hazard and should be plugged into a properly grounded three prong receptacle Do not cut or remove grounding prong from plug Before adjusting temperature control switch unplug 3 prong plug o...

Страница 12: ...L FAN KIT INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER Before adjusting temperature control switch unplug 3 prong plug on fan cord from receptacle Adjust position of temperature control switch to a warmer location under firebox to turn fan ON sooner or move it to a cooler location under firebox to turn fan ON later The fan will turn on when sensor in temperatu...

Страница 13: ...ntly of any installed system ATTENTION The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223 1 installation code NOTE A listed and Commonwealth of Massachusetts approved 12 13 mm T handle manual shut off valve and flexible gas connector included are connected to the 1 2 13 m...

Страница 14: ...T HIGH VOLTAGE 115V WIRE TO THE GAS VALVE IMPORTANT If ON OFF rocker switch wires are not disconnected the ON OFF rocker switch on millivolt board must be in OFF position for proper operation of any of these components If rocker switch is ON fireplace burner will operate until it is turned OFF by rocker switch A wall switch thermostat or remote control will not turn fireplace OFF when it has been ...

Страница 15: ... appearance will vary depending upon venting configuration and type of fuel used IMPORTANT Models 56150 56520 are manufactured with appropriate adaptor for proper connection to chosen approved venting APPROVED VENTING HORIZONTAL VENT SYSTEM CLEARANCES TOP BOTTOM SIDES 1 inch 25 mm 1 inch 25 mm 1 inch 25 mm HORIZONTAL TERMINATIONS CAUTION This gas appliance must not be connected to or joined with a...

Страница 16: ...stallation is complete a restrictor may be required or may need to be removed or modified Page 27 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed Small restrictor Straight vertical vent runs between 10 15 3 048 m 4 572 m Large restrictor Straight vertical vent runs between 15 40 4 572 m 12 19 m RESTRICTO...

Страница 17: ... 6 1m 6 1m Termination must be within shaded area ft 0 2 4 6 8 12 9m 9 14m MIN MAX HORIZONTAL VENTING MIN 6 in 152 mm MAX 21 ft 6 40 m 3 ft 914 mm 90 degree elbow Termination cap MIN MAX VERTICAL VENTING MIN 3 ft 914 mm MAX 40ft 12 19 m Termination cap NOTE Horizontal sections require 1 4 6 mm rise for every 12 305 mm of travel ...

Страница 18: ...e a gas meter regulator assembly within 3 ft 914 mm horizontally from centerline of the regulator I Gas Service regulator vent outlet 3 ft 914 mm J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305 mm US 9 229 mm K Mechanical air supply inlet CANADA 6 ft 1 83 m US 3 ft 914 mm above if within 10 ft 3 05 m horizontally Massachusetts installa...

Страница 19: ... 5 2 27 Over 20 12 to 21 12 8 0 2 44 H 12 X ROOF PITCH X 12 H minimum MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE DISCHARGE OPENING 8 MIN IF VENT IS CLOSER THAN 8 IT MUST TERMINATE AT LEAST 2 HIGHER THAN ANY PORTION OF A BUILDING WITHIN 10 OF THE VENT VENT TERMINATION CLEARANCES CAUTION This appliance must not be connected to or joined with any chimney flue...

Страница 20: ...G SET INSTALLATION ATTENTION If converting to LP propane gas do so now before installing log set Follow instructions included with conversion kit NOTE Log numbers are located on bottom of each log Refer to following instructions and illustrations for proper placement CAUTION Do not place logs directly over burner port holes Improper log placement may affect flame appearance and cause excessive soo...

Страница 21: ...over making sure burner tube is properly positioned over burner orifice and sides of cover are inside flanges on board 3 Re connect flexible gas line to manual shut off valve 4 Reconnect any remote control wall switch or thermostat wires to top bottom terminals on gas valve 5 Re install log set Page 19 6 Re install glass assembly and cast door Page 9 7 Verify proper log placement operation of fire...

Страница 22: ...VALVE PILOT ASSEMBLY COMPONENTS VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE PAGE 21 ...

Страница 23: ...HER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air WHAT TO DO IF YOU SMELL GAS Do not touch any electrical switches Do not try to light any appliance Do not use the phone in your building Immediately call your gas supplier...

Страница 24: ...low safety information on previous page and front cover of this installation manual If you don t smell gas go to next step B Locate pilot follow metal tube from gas control The pilot is located inside the combustion chamber C Push gas control knob on gas valve in slightly and turn counterclockwise to PILOT Push valve knob in and hold while repeatedly pressing piezo igniter button until pilot is li...

Страница 25: ...witch to OFF flip off wall switch or adjust setting on thermostat or remote control NOTE The pilot will stay lit H Turn pilot off by pushing in and turning gas control knob to OFF DO NOT FORCE The gas control valve has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace Adjust by turning middle knob on gas control valve ADJUSTING FLAME HEIGHT TU...

Страница 26: ...cker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Manometer should read no pressure when rocker switch is pressed to ON INLET PRESSURE TEST 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Light pilot 4...

Страница 27: ...ual aesthetics When fireplace is first lit the flames will be blue gradually turning yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sooting black tips the burner tube venturi may need adjustment WARNING BURNER TUBE ADJUSTABLE VENTURI POSITIONING SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN WARNING TO AVO...

Страница 28: ...pe with tabs pointing towards you 4 If modification is necessary remove restrictor by pulling it down and out of 4 exhaust pipe 5 Reinstall baffle secure with 2 nuts previously removed 6 Reinstall refractory and log set 7 Attach glass frame assembly and cast door Light fireplace Wait 15 minutes before determining if any further modifications are necessary Breckenridge only RESTRICTOR INSTALLATION ...

Страница 29: ...led with heat dump in closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove cast door and glass frame assembly Open or close heat dump as desired Re install glass frame assembly and cast door CAUTION DO NOT ATTEMPT ADJUSTMENT IF FIREPLACE HAS BEEN IN OPERATION ALLOW AMPLE TIME TO COOL OR USE AP...

Страница 30: ...ALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIALS ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN IMPORTANT ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED P...

Страница 31: ...ING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight hand tight plus 1 4 turn C Thermocouple reading below 15 millivolts Disconnect thermocouple from valve place one millivolt meter lead wire on end of thermocouple and other millivolt meter lead wire o...

Страница 32: ...ights wires are faulty or connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flame for maximum flame impingement on thermopile BURNER WON T STAY LIT A Thermopile wires loose at valve terminals Tighten if necessary B Thermopile wires ground out due to pinche...

Страница 33: ... horizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Check for proper vent cap installation Maximum downward slope of horizontal vent cap is 1 4 6 mm Adjust if necessary Check vent cap for blockage Remove debris if necessary G Excessive draft GLASS SOO...

Страница 34: ...098 Pilot Hood BRK 771 Breckenridge Millivolt Board LP Gas 700 203 Manual Shut off Valve 700 023 On Off Rocker Switch 700 213 18 Flexible Gas Line Black 700 086N S I T Valve Natural Gas 700 226 Flexible Gas Line Valve to Burner Connection 700 087 S I T Valve LP Gas 700 233 Natural Gas Burner Orifice 33 700 088 Pilot Generator Thermocouple Nat Gas 700 252 LP Gas Burner Orifice 52 700 089 Pilot Gene...

Страница 35: ...PAGE 35 ...

Страница 36: ...PAGE 36 ...

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