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4.8 STABILITY

The loader stability tests have been performed in accordance with the latest technical standards; its stability is guaranteed 
providing that the loader is used correctly and for the intended purpose. However, these standards only provide for static 
and dynamic centrifugal forces that may manifest in the types of applications that are in accordance with the operating rules 
and with the intended purpose.

Consequently, loss of stability or the risk of exceeding tolerable distribution of forces due to improper use or operation 
cannot be completely excluded. Loss of stability can be prevented or minimized in the following ways:

 

Always secure the load against slipping, e.g. by tying.

 

Always transport precarious loads in suitable containers.

 

Always drive slowly when turning.

 

Drive with the load lowered.

 

Align the load as close to the center of the loader as possible.

 

Try to avoid turning when driving transversely on slopes or on sloping surfaces.

 

Never drive on slopes or sloping surfaces with the load facing downhill.

 

Do not drive on the edges of ramps or on stairs.

4.9 SPECIAL RISKS RELATED TO THE USE OF THE LOADER AND ITS ATTACHMENTS

If the loader is used in another than standard manner, or when the vehicle operator is unsure whether the loader can be 
used properly and without the risk of accidents, consent of the machine manufacturer and the attachment manufacturer 
must always be obtained.

5. OVERVIEW OF RISKS AND PREVENTIVE MEASURES

Danger

This table is meant as an aid in determining occupational Dangers and applies to all types of 
drives. The table may not cover all possible Dangers.

Observe the national regulations of the country in which the loader is used!

DANGER

MEASURE(S)

CHECK NOTE

COMMENTS

Loader equipment does not comply with local 
regulations

Inspection

O

If in doubt, contact the competent inspectorate 
or insurance company that takes out employer’s 
liability insurance.

Deficiencies in driver skills and qualifications

Driver training (internal and external)

O

-

Use by unauthorized persons

Access with key for authorized personnel 
only

O

-

Loader is not in a safe condition

Repeated tests and elimination of 
deficiencies

O

Decree on Safety and Health Protection in the 
Operation of Technical Equipment

When recharging the traction battery

See the Decree on Safety and Health Protection 
in the Operation of Technical Equipment or the 
Operation and Maintenance Manual

O

Ensure proper ventilation; insulation value  
within permissible range

When using battery chargers

See the Decree on Safety and Health 
Protection in the Operation of Technical 
Equipment

O

-

!

5.1 RISKS FOR STAFF

In line with the Decree on Safety and Health Protection in the Operation of Technical Equipment and applicable laws on occupa-
tional health and safety in the given country of operation, the operator is obliged to determine and assess operating risks and set 
the necessary measures to ensure occupational health and safety of staff. The operator must therefore draw up an appropriate 
operating manual and provide it to the driver. An authorized person must be appointed.

6. SAFETY

6.1 DEFINITIONS OF TERMS
6.1.1 OPERATOR

The operator is a natural person or legal entity that operates the loader, or under whose responsibility the loader is used.

The operator must ensure that the skid-steer loader is used only for the designated purpose and in accordance with the 
safety regulations set out in these operating instructions.

The operator must ensure that all users have read and understood the safety information.

The operator is responsible for the schedule and correct execution of regular safety inspections. We recommend following 
national operating specifications.

6.1.2 PROFESSIONAL

A qualified professional is defined as a mechanic or person who meets the following requirements:

 

Completed professional qualification for the work, which demonstrably confirms their professional knowledge.  

 

Such proof of education is a vocational certificate or similar document.

 

Professional practice proving that the professional has gained practical experience with loaders during a confirmed period  

 

of their professional practice. Over the period, the person has become acquainted with the full range of indications 

 

that require inspections to be carried out, for example on the basis of the results of potential risk assessments  

 

or daily checks.

Key is current professional practice in the field of operating loaders and other adequate professional qualifications. A qual-
ified professional must have experience in carrying out the said checks and inspections. Moreover, a qualified professional 
must monitor current advances in technologies pertinent to the loader and to the risks assessed.

6.1.3 DRIVER/VEHICLE OPERATOR

This skid-steer loader may only be driven by a qualified person who has reached at least 18 years of age, has obtained  
a driver’s licence, has demonstrated experience in driving and handling towards the operator or authorized representa-
tive and has received special training in driving the loader. Special knowledge of the respective skid-steer loader is also 
required.

The requirements for training in accordance with § 3 of the Act on Health and Safety at Work and § 9 of the Decree  
on Safety in the Workplace are met if the driver has been trained in accordance with the requirements. Follow the applica-
ble regulations in your country.

Warning

The design and equipment of this loader comply with Directive 2006/42/EC on machinery  
and are marked with the CE symbol. These elements are not included in the risk assessment. The 
attachments have their own CE markings and thus are also not included. Nevertheless, the opera-
tor must choose a type of loader and its accessories that comply with local operating regulations.

Содержание Elise900

Страница 1: ...Elise900 User Manual for Operation and Maintenance ...

Страница 2: ...KOVACO Electric a s 1st edition 2020 ...

Страница 3: ...NVIRONMENTAL IMPACTS 19 3 1 PACKAGING 19 3 2 DISPOSAL OF COMPONENTS AND BATTERIES 19 4 USE OF THE SKID STEER LOADER 19 4 1 PROPER USE 19 4 2 CORRECT USE WHEN TOWING 19 4 3 INAPPROPRIATE USE 20 4 4 PLACE OF USE 20 4 5 PARKING AT TEMPERATURES BELOW 10 C 20 4 6 USE OF WORK PLATFORMS 20 4 7 RESIDUAL RISK 21 4 8 STABILITY 22 4 9 SPECIAL RISKS RELATED TO THE USE OF THE LOADER AND ITS ATTACHMENTS 22 5 OV...

Страница 4: ...TION AND PUTTING THE LOADER INTO OPERATION 62 10 9 CHANGING THE FLOW RATE OF HYDRAULIC OIL 63 10 10 WORK LIGHTS 63 10 11 ROAD LIGHTS 63 10 12 BEACON 64 10 13 DEACTIVATING THE BOOM AND BUCKET CONTROLS 64 10 14 FRONT WINDSCREEN CLEANING 64 6 3 BASIC SAFETY RULES FOR OPERATION 25 6 3 1 INSURANCE COVERAGE ON A CONSTRUCTION SITE 25 6 3 2 ALTERATIONS AND MODIFICATIONS 25 6 3 3 CHANGES TO THE DRIVER S PR...

Страница 5: ...E 73 17 2 CORRELATION TABLES FOR OILS AND LUBRICATING GREASES 75 17 2 1 HYDRAULIC TANK 75 17 2 2 TRANSMISSION GEARS 75 17 2 3 ALL GREASE LUBRICATED POINTS 75 17 3 DESCRIPTION OF MAINTENANCE ACTIVITIES 76 17 3 1 OIL CHANGE IN THE HYDRAULIC SYSTEM 76 17 3 2 MAINTENANCE OF HYDRAULIC CYLINDERS 76 17 3 3 CHECKING AND INFLATING TYRES 76 17 3 4 CHECKING AND TIGHTENING NUTS 76 17 3 5 CHANGING OIL IN GEARB...

Страница 6: ...0 MANUFACTURER S ADDRESS AND CONTACT DETAILS KOVACO Electric a s U Hellady 4 140 00 Prague 4 Czech Republic Company ID 089 00 213 Tax ID CZ 089 00 213 www kovacoe lectric com e mail info kovacoelectric com ...

Страница 7: ...e using the loader verify that the vehicle operator Is informed about the correct use of the loader and its safe operation Has read and understood the operating instructions for the loader at hand Has read and understood ALL the safety labels on the loader Is actually a person that works in the operating zone Has familiarized themselves with operating the loader controls in a safe and empty area b...

Страница 8: ...affect the protective properties of this structure and invalidate its certification Do not weld anything on or drill any holes into the structure Consult the manufacturer about the pos sibilities for modifications to the protective structure so that the certificate is not revoked 1 2 CE MARKING The manufacturer uses the CE mark to demonstrate the conformity of the skid steer loader with the standa...

Страница 9: ...thorized service center for technical support for your skid steer loader 2 2 COPYRIGHT AND TRADEMARK RIGHTS This manual including its parts may not be reproduced translated or provided to third parties without the express written consent of the manufacturer 2 3 EXPLANATION OF THE SYMBOLS AND ABBREVIATIONS USED Danger Denotes procedures that must be strictly observed to avoid Dangers to life Explos...

Страница 10: ...Classes 1 and 2 according to ČSN 73 3050 using specifically designated attachments You will find the classification of rocks at the end of the manual The loader may only be used for its designated purpose as specified and described in these operating instructions If the loader is to be used for any purpose other than specified in the operating instructions the approval of the manufac turer and if ...

Страница 11: ...ith all standards and regulations risks cannot be completely excluded when using the loader The components of the loader and of the entire system meet current safety requirements Even when the loader is used exclusively for its intended purpose and all instructions are followed certain residual risks cannot be ruled out Such residual risks cannot be completely excluded even outside the narrow risk...

Страница 12: ...d safety in the given country of operation the operator is obliged to determine and assess operating risks and set the necessary measures to ensure occupational health and safety of staff The operator must therefore draw up an appropriate operating manual and provide it to the driver An authorized person must be appointed 6 SAFETY 6 1 DEFINITIONS OF TERMS 6 1 1 OPERATOR The operator is a natural p...

Страница 13: ...specified in regulations or in these operating instructions and the loader must be mod ified or retrofitted please note that any alteration of the loader design may affect its stability and performance which may result in various accidents Therefore contact your service center before making any modifications Without the manufacturer s consent it is prohibited to make changes that among other thing...

Страница 14: ...or at a distance required by applicable legal requirements A failure to observe this provision may result in interfering with explosive blasting operations which can result in serious injury or death 6 3 3 CHANGES TO THE DRIVER S PROTECTIVE ROOF AND ROOF LOAD Do not weld on the driver s protective roof Do not drill on the driver s protective roof When welding or drilling on the driver s protective...

Страница 15: ...electromagnetic interference Medical devices such as pacemakers or hearing aids may not function properly during the loader operation Check with your doctor or medical device manufacturer to make sure that it is sufficiently protected against electromagnetic interference Warning The loader may overturn there is a risk of accident A failure to follow these instructions and information may result in...

Страница 16: ...n handling liquids Make sure that these liquids do not get into contact with hot parts of the machine and the environment Avoid contact of these liquids with skin Do not inhale spray liquid Leakage of compressed fluids escaping under high pressure from the hydraulic system is extremely dangerous In the event of such an injury seek medical attention immediately To prevent injuries use appropriate p...

Страница 17: ...risk of fire The loader must be cleaned as needed to prevent such buildup Do not use the loader where electric arcs sparks or hot parts may come into contact with flammable substances or explo sive atmospheres Inspect all electrical wires and connections for damage Keep the battery terminals clean and screwed tight Repair or re place any damaged component Inspect fuel and hydraulic pipes hoses and...

Страница 18: ...not allowed to use any lubricants other than those specified in these maintenance instructions Mixing individ ual lubricants is prohibited Contact an authorized service center to have more complex repairs carried out by them Danger There is a risk of falling when working on high parts of the loader Warning The maximum load capacity of the machine 900 kg can only be used on a paved and level surfac...

Страница 19: ... the loader We ask that you familiarize yourself with their contents before starting any work In the basic version the loader can work in the WT climate zone according to ČSN 038900 with the range of working temperatures adjusted to 15 to 35 C according to ČSN ISO 7131 Earth moving machines Loaders For working in other climate zones the loader must be modified subject to arrangement between the su...

Страница 20: ...rs 1 back to the orig inal horizontal position Picture 8 quick clamp in secured position Picture 7 Picture 8 7 7 ELECTRICAL INSTALLATIONS The electric drive of the loader is provided with a voltage of 96 V all other appliances are in the 12 V version The power source are batteries located in the rear part of the frame The appliances are protected by fuses To control the appliances and for monitori...

Страница 21: ...electrical switch If the seat is not loaded the machine controls remain switched off The front windscreen is cleaned with a washer and electric wiper Warning Tilting the cabin To tilt the cabin the safety locks in the rear cabin consoles must be unlocked Picture 9 Boom lock 1 safety strut 8 VIEWS 8 1 OUTSIDE VIEW OF THE LOADER Picture 10 Cabin Door Boom Frame Basic shovel Transmission Wheel Hydrau...

Страница 22: ...er Seat Front windscreen washer reservoir Heating controller Reversing camera monitor on the front windscreen Right control lever handle Reserve button Full oil flow lock button Attachment button f2 Attachment button f1 Reserve button Armrest Picture 11 8 3 VIEW OF RIGHT CONTROL LEVER Picture 12 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 9 10 ...

Страница 23: ...cator Active road lights indicator Active motorway lights indicator Menu to return to landing page Indicator of device connected to the application Active bucket balancing Active beacon indicator Active warning triangle indicator Travel speed selection Selected travel speed level Travel speed selection locked Right turn indicator Battery status indicator Name designation of machine The individual ...

Страница 24: ...manufacturer s label Chassis manufacturer s label Cabin manufacturer s label Lubrication schedule and maintenance Hydraulic tank No entry warning sign Information on controls Information on controls Tyre inflation pressure Attachment point for lifting device Cabin heating controls Warning read the operating instructions Battery disconnection point Maximum speed indication Emergency exit sign Maxim...

Страница 25: ...displays Picture 24 2 Drag down from the top of the screen to see the phone settings such as the Bluetooth icon Picture 25 3 Press and hold the Bluetooth icon for about 2 seconds until the Bluetooth menu appears on the display If Bluetooth is turned off a screen will appear where you need to turn Bluetooth on Picture 26 4 Bluetooth is activated by dragging the button to the right Picture 27 5 When...

Страница 26: ...PLAY BACKLIGHT When working with the Elise 900 loader it is very important to monitor the machine load or the power intake from the loader battery For this the power intake indicator is used in the Kovaco application on the phone 10 1 2 RECOMMENDED SPEEDS When working with the loader with the basic shovel we recommend setting the machine s travel speed to 2 and hydraulic speed to 3 For fine handli...

Страница 27: ...ghtwillbe flashing during the entire charging process If you want to stop charging press the green button again After the initial charging the yellow FINAL CHARGING light will illuminate The electric timer starts counting down the last 3 hours of final charging When the last charging stage is completed the charger switches off automatically and the green indicator light indicates END OF CHARGING A...

Страница 28: ...h a different type of tyres from those approved by the loader manufacturer or with tyres from another manufacturer you must first obtain consent from the loader manufacturer Make sure that the surface of the footwell is not slippery Do not jump into or out of the loader Make sure you always hold on firmly to the loader Do not wear jewellery at work Do not wear loose work clothing Danger Beware of ...

Страница 29: ...read 1 4 Place the right foot on the arm tread 2 5 Grip the handrail 5 with your right hand and at the same time hold the handrail 5 for support with your left hand 6 Get into the loader and seat yourself in the driver s seat Exit the loader in the reverse order of steps 10 6 ADJUSTING THE DRIVER S SEAT GRANT ST PLUS Do not adjust the driver s seat or backrest while driving Adjust the driver s sea...

Страница 30: ...adjusted to the weight of your body It will have a positive effect on your back and help protect your health The seat suspension is adjusted with lever 3 Picture 37 Picture 37 Picture 38 Picture 39 Picture 40 10 6 4 ADJUSTING THE LUMBAR SUPPORT The lumbar support can be adjusted to suit the shape of the spe cific driver s spine When adjusting the lumbar support you move the convex support cushion ...

Страница 31: ...cture 45 Safety ramp in closed position Picture 47 The armrests must be at the same height for the correct position and securing of the safety ramp Picture 49 Incorrect position of the vehicle operator Picture 50 For closing the safety ramp correctly make sure that the driver s legs are positioned evenly side by side and do not touch the armrests Picture 52 Safety lock in the ball shape in secured...

Страница 32: ...elected request is indicated by a blue mark 6 The hydraulic oil flow rate is divided equivalently to the vehicle travel speed into 4 levels which are Level 1 20 l level 2 30 l level 3 45 l and level 4 65 l 10 10 WORK LIGHTS The work lights are located on the top of the cabin in the front and rear with auxiliary side lights on the fenders If a malfunction occurs of the lights do not use the loader ...

Страница 33: ...10 13 DEACTIVATING THE BOOM AND BUCKET CONTROLS Warning To prevent unwanted movement of the boom or bucket while driving on public roads these movements must be disabled This will prevent possible damage to health or property To deactivate the boom or bucket press the button The deactivation is signalled by the button lighting up Press again to reactivate boom and bucket control Tighten the seat b...

Страница 34: ...an for a good view Adjust the rear vision mirrors correctly for a good view to the rear Some attachments require in order to function a connection to a hydraulic power and flow source The connection to the loader is through quick couplings which are located on the left arm of the boom These are marked as F1 F2 TANK Before connecting an attachment check the technical condition and technical specifi...

Страница 35: ...l with stone c Construction waste and landfill materials similar in nature to Class 2 rocks 15 3 3 CLASS a Cohesive with soft to firm consistency b Non cohesive compacted with grain size up to 50 mm With grain size from 50 to 100 mm in more than 10 of volume of the rock to be separated With grain size over 100 mm in up to 10 of volume of the rock to be separated coarse gravel or gravel with stone ...

Страница 36: ...ume of the rock to be separated b Solid healthy massive or with irregular spherical columnar detachment with individual wedges with areas of divisibility greater than 250 mm quartz silica granite gneiss basalt andesite veined quartz cherty limestones diorites Abbreviated characteristics of the mining classes according to the ways in which rocks can be separated Class 1 loose rocks that can be pick...

Страница 37: ...topping up lubricating greases changing oils checking all units adjusting clearances checking mechanical joints and their tightening etc For a better overview we have included all maintenance works in tables according to the number of operating hours worked Read the number of operating hours on the control panel located in the cabin Keep a record of the maintenance works carried out in the machine...

Страница 38: ...of the symbols used in the table SERVICE inspection and maintenance works that are to be performed by a professional Inspection and maintenance works to be performed by the customer on their own Danger Do not enter under the cabin unless the cabin is empty and the support strut installed A failure to observe the vehicle related instructions or warnings may result in injury or death of persons Tilt...

Страница 39: ... on a level and paved surface Raise the machine with the jack so that the wheels are above the ground and remove the wheels 3 Locate the drain plug found in the gearbox bottom 4 Remove the drain plug and allow oil to drain into the prepared container 3 4 minutes should be enough to completely drain the used oil Repeat the procedure for the other gearboxes as well 5 Check that the drain plug is not...

Страница 40: ...a maximum inclination of 12 Parking brake effective up to a maximum inclination of 30 Wading ability 400 mm Climbing ability 25 15 WEIGHT DATA Machine operating weight 3300 kg Total machine weight 4200 kg Machine transport weight 3200 kg ELECTRICAL INSTAL LATIONS Electrical equipment voltage 96 12 V Ground pole negative Battery 48 units 2V 240A Lighting road lights turn indicators tail lights work...

Страница 41: ... your login details please contact your dealer For a forgotten password use the Forgotten Password option Picture 12 Kovaco user account login page Picture 12 Kovaco user account login page with the Cookie bar GARAGE SECTION In the Garage you can see all your machines Picture 13 and you can manage them Click Edit Machine to change the name designation of the machine for better orientation between ...

Страница 42: ... 16 and their names can be changed for better ori entation Further in the Company Administration section you can also view a list of users Picture 17 and their contact details Here you assign to users machines Picture 18 they are meant to operate and assign chips to be available to the users to operate the machines Each user has an assigned role and has authorizations for adjusting editing data in...

Страница 43: ...85 84 ACCOUNT SECTION In the Account section you set your user data This section allows you to change the login details for accessing the user account Picture 19 The Account section ...

Страница 44: ...Elise900 Manual for the Kovaco Application ...

Страница 45: ...assigning the device to your account and which were set up via a confirmation e mail sent by the manufacturer LOGGING INTO THE APPLICATION In case you forgot your login details or you are unable to log into the application contact the manufacturer For a forgotten password select the Forgot your password option Picture 3 After logging into the application the landing page will display Picture 4 Her...

Страница 46: ...arning signs and turn indicators The Remote Mode allows remote control of the machine up to a distance of about 5 metres from the machine The user can choose whether they want to control travel of the machine via a single control lever and to control the bucket or other attachment with the other control lever i e the separate control mode or whether they want to control travel and the bucket via b...

Страница 47: ...onnection field is marked in black or is not bordered and the Menu field has a red border Picture 10 1 8 2 9 3 10 4 11 15 5 12 16 6 13 17 7 14 18 6 10 30 AM 85 REMOTE MODE DESCRIPTION OF INDIVIDUAL CONTROLS AND INDICATORS 13 15 16 14 12 9 11 10 4 6 8 5 7 3 2 1 Name designation of machine Left turn indicator Hydraulics control Active wiper indicator Active work lights indicator Active road lights i...

Страница 48: ...when using the remote control you must turn off the application on your phone at once 10 30 AM 85 Picture 13 Combined control mode with locked travel control and with hydraulics only control option 9 10 30 AM 85 REMOTE MODE COMBINED CONTROL MODE 2 1 Selection of travel speed and hydraulic speed The vehicle operator can choose at what speed the machine will move and at what speed the bucket or othe...

Страница 49: ... the machine turns right When you pull your finger to the left the machine turns left Button that replaces the control lever inside the machine It is used to control the hydraulics of the machine Thebucket or other attachment is raised and tilted by moving your finger across the screen When pulling upwards the hydraulic device rises When pulling downwards the hydraulic device is lowered When movin...

Страница 50: ...NOTES NOTES ...

Страница 51: ...COPYRIGHT KOVACO Electric a s All rights reserved ...

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