Kongsberg RV-2, Руководство по обслуживанию

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Maintenance manual
KONGSBERG PROPRIETARY. This document and its accompanying elements contain KONGSBERG
information which is proprietary and confidential. Any disclosure, copying, distribution or use is prohibited if not
otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must
include this legend. ©2022 KONGSBERG - All rights reserved.
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TABLE OF CONTENT
1. Introduction .................................................................................................................... 7
2. Maintenance Overview ................................................................................................... 7
3. Safety ............................................................................................................................ 9
3.1 General Statement .................................................................................................. 9
3.2 Safety Annotations ................................................................................................ 10
4. Steering Gear Actuator and Power Pack ...................................................................... 11
5. Docking Related Service and Maintenance tasks ......................................................... 12
5.1 Tools Needed ....................................................................................................... 14
5.2 Weight of Cover and Rotor .................................................................................... 14
6. Routine Maintenance tasks .......................................................................................... 15
7. Oil Recommendations .................................................................................................. 18
8. System Oil Volume ...................................................................................................... 20
9. Grease Recommendation for Stuffing Box ................................................................... 21
10. Tightening Torque for Bolts .......................................................................................... 22
11. Maintenance Instructions ............................................................................................. 23
11.1 Oil Sampling ......................................................................................................... 24
11.2 Venting ................................................................................................................. 25
11.3 Filling and Refilling of Oil....................................................................................... 26
11.4 Maneuvering Time Test ........................................................................................ 27
11.5 Replacement of Gland Seals ................................................................................ 28
11.6 Replacement of Filter Element .............................................................................. 30
11.7 Replacement of Flexible Coupling in Pump Unit ................................................... 31
11.8 Adjustment of Haenni Contents Gauge ................................................................. 32
11.9 Cleaning of Water/Oil Cooler ................................................................................ 35
11.10 Cleaning of the Air/Oil Cooler ............................................................................ 36
11.11 FB40 Feedback Inspection ................................................................................ 38
11.12 Stuffing Box (if KONGSBERG delivery) ............................................................. 40
11.13 Function Test of Alarm System .......................................................................... 41
11.14 Adjustment of Rudder Angle Indicator System .................................................. 43
11.15 Adjustment of Rudder Angle Indicator Amplifier (if KONGSBERG delivery) ....... 44
11.16 Adjustment of Limit Switches in Feedback Unit ................................................. 45
11.17 Adjustment of Amplifier Card (if KONGSBERG delivery) ................................... 46
11.18 Adjustment of FU-Controller (if KONGSBERG delivery) .................................... 47
11.19 Replacement of Alarm System Card .................................................................. 48