Maintenance manual
KONGSBERG PROPRIETARY.
This document and its accompanying elements contain KONGSBERG
information which is proprietary and confidential. Any disclosure, copying, distribution or use is prohibited if not
otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must
include this legend. ©2022 KONGSBERG - All rights reserved.
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5.
Docking Related Service and Maintenance tasks
Please see below intervals for service and maintenance recommended in relation to scheduled class
surveys or docking.
Service and maintenance
5 YEAR
10 YEAR
15 YEAR
20 YEAR
25 YEAR
Actuator*
Internal seal kit
x
x
x
x
x
Cover gasket
x
x
x
x
x
Gland set
x
x
x
x
x
Bleed plugs & bonded seals
x
x
x
x
x
Liners
x
x
Thrust bearing**
x**
x
x**
x
x**
Pressure valve
x
x
Power Pack*
Flexible coupling
x
x
x
x
x
Filter and filter seal
x
x
x
x
x
Pump overhaul
x
x
x
x
x
O-ring return pipe and bend
x
x
x
x
x
Tank cover gasket
x
x
x
x
x
Hydraulic hose cooler***
x
x
Seal kit valves
x
x
O-ring and plugs for hydraulic nut
x
x
Stuffing box seals ***
x
x
Water cooler ***
x
x
* Recommended to be carried out in dry dock/port, by Kongsberg Maritime service engineers.
** For RV/IRV4200-2, the thrust bearing is reccomended to be replaced every 5 year.
*** If installed by Kongsberg Maritime.
x -
Service or maintenance interval is depending on factors such as weight of rudder/rudderstock,
alignment of rudderstock/Steering Gear, radial forces from rudder and the operation profile of the
Steering Gear.
Steering Gear Performance Monitoring System (SG PMS):
The purpose of the performance monitoring system is to continuously monitor, process and record
performance and operation parameters of the Steering Gear and provide an alarm when degraded
or irregular performance detected. The SG PMS solution is available as an upgrade on all
RV Steering
Gear installations completed in 2005 or later with KM Follow-up control system.