Kohler 15RES Скачать руководство пользователя страница 7

TP-6344 4/09

7

Safety Precautions and Instructions

Propane (LP)

—Adequate ventilation

is mandatory.

Because propane is

heavier than air, install propane gas
detectors low in a room. Inspect the
detectors

per

the

manufacturer’s

instructions.

Natural Gas

—Adequate ventilation is

mandatory. Because natural gas rises,
install natural gas detectors high in a
room. Inspect the detectors per the
manufacturer’s instructions.

Gas fuel leaks.

Explosive fuel

vapors can cause severe injury or
death.

Fuel leakage can cause an

explosion. Check the LP vapor gas or
natural gas fuel system for leakage by
using a soap and water solution with
the fuel system test pressurized to
6--8 ounces

per

square

inch

(10--14 inches water column). Do not
use a soap solution containing either
ammonia or chlorine because both
prevent bubble formation. A successful
test depends on the ability of the
solution to bubble.

Hazardous Noise

Hazardous noise.
Can cause hearing loss.

Never operate the generator set
without a muffler or with a faulty
exhaust system.

CAUTION

Engine noise. Hazardous noise can
cause hearing loss.

Generator sets

not equipped with sound enclosures
can produce noise levels greater than
105 dBA. Prolonged exposure to noise
levels greater than 85 dBA can cause
permanent hearing loss. Wear hearing
protection when near an operating
generator set.

Hazardous Voltage/
Moving Parts

Hazardous voltage.
Will cause severe injury or death.

Disconnect all power sources before
opening the enclosure.

DANGER

Hazardous voltage.
Can cause severe injury or death.

Operate the generator set only when
all guards and electrical enclosures
are in place.

Moving parts.

WARNING

Hazardous voltage.
Backfeed to the utility system can
cause property damage, severe
injury, or death.

If the generator set is used for
standby power, install an automatic
transfer switch to prevent inadvertent
interconnection

of

standby

and

normal sources of supply.

WARNING

Welding the generator set.
Can

cause

severe

electrical

equipment damage.

Never weld components of the
generator

set

without

first

disconnecting the battery, controller
wiring harness, and engine electronic
control module (ECM).

CAUTION

Grounding

electrical

equipment.

Hazardous

voltage

can

cause

severe injury or death.

Electrocution

is possible whenever electricity is
present. Ensure you comply with all
applicable

codes

and

standards.

Electrically ground the generator set,
transfer switch, and related equipment
and electrical circuits. Turn off the main
circuit breakers of all power sources
before servicing the equipment. Never
contact electrical leads or appliances
when standing in water or on wet
ground

because

these

conditions

increase the risk of electrocution.

Disconnecting the electrical load.
Hazardous

voltage

can

cause

severe injury or death.

Disconnect

the generator set from the load by
turning off the line circuit breaker or by
disconnecting the generator set output
leads from the transfer switch and
heavily taping the ends of the leads.
High voltage transferred to the load
during testing may cause personal
injury and equipment damage. Do not
use the safeguard circuit breaker in
place of the line circuit breaker. The
safeguard circuit breaker does not
disconnect the generator set from the
load.

Welding on the generator set. Can
cause severe electrical equipment
damage.

Before welding on the

generator set perform the following
steps: (1) Remove the battery cables,
negative (--) lead first. (2) Disconnect
all engine electronic control module
(ECM) connectors. (3) Disconnect all
generator set controller and voltage
regulator circuit board connectors.
(4) Disconnect the engine battery-
charging

alternator

connections.

(5) Attach the weld ground connection
close to the weld location.

Installing

the

battery

charger.

Hazardous

voltage

can

cause

severe

injury

or

death.

An

ungrounded

battery

charger

may

cause electrical shock. Connect the
battery charger enclosure to the ground
of a permanent wiring system. As an
alternative,

install

an

equipment

grounding

conductor

with

circuit

conductors and connect it to the
equipment grounding terminal or the
lead on the battery charger. Install the
battery charger as prescribed in the
equipment manual. Install the battery
charger in compliance with local codes
and ordinances.

Содержание 15RES

Страница 1: ...Residential Generator Sets Models 15RES 30RES Controller Advanced Digital Control ADC 2100 TP 6344 4 09c Operation...

Страница 2: ...s are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the genera...

Страница 3: ...2 Service Schedule 20 3 3 Maintenance and Service Parts 21 3 4 Lubrication System 21 3 4 1 Oil Specifications 21 3 4 2 Oil Check 21 3 4 3 Optional Oil Makeup Low Level Shutdown Kit 21 3 4 4 Oil Addit...

Страница 4: ...TP 6344 4 09 4 Notes...

Страница 5: ...reconnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Batt...

Страница 6: ...whenworking on or near the generator set Never operate the generator set inside a building unless the exhaust gas is piped safely outside Never operate the generator set where exhaust gas couldaccumul...

Страница 7: ...generator set without first disconnecting the battery controller wiringharness andengineelectronic control module ECM CAUTION Grounding electrical equipment Hazardous voltage can cause severe injury o...

Страница 8: ...or death Keep hands feet hair clothing and test leads away from the belts and pulleys when the generator set is running Replaceguards screens and covers before operating the generator set Heavy Equip...

Страница 9: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section at the beginning of this ma...

Страница 10: ...ice Headquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional...

Страница 11: ...r 12 Positive battery connection point 13 Oil drain valve 14 Fuel solenoid valves two required for UL 2200 15 Fuel inlet 16 AC circuit breaker panel 17 Fuses 18 Generator set master switch 19 Advanced...

Страница 12: ...TP 6344 4 09 12 Section 1 Service Views Notes...

Страница 13: ...ponents become hot when the generator set is running and remain hot for a time after the generator set shuts down 2 2 Prestart Checklist To ensure continued satisfactory operation perform the followin...

Страница 14: ...ection 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The ADC 2100 is factory set and should not require configuration or adjustment under normal oper...

Страница 15: ...e fault condition is corrected Shutdowns The generator set shuts down automatically under the conditions listed in Figure 2 4 and the controller displays a fault code Correct the fault condition and t...

Страница 16: ...loose connections Contact an authorized Kohler distributor dealer for service if problem continues OF Overfrequency shutdown Shutdown occurs when the governed frequency exceeds 110 of the system s fre...

Страница 17: ...he AUTO position the controller may power down after a period of inactivity The controller s communication parameter Cn setting determines the power down mode See the installation manual TP 6341 for c...

Страница 18: ...TP 6344 4 09 18 Section 2 Operation Notes...

Страница 19: ...only when all guards and electrical enclosures are in place Moving parts WARNING Servicing the generator set when it is operating Exposed moving parts can cause severe injury or death Keep hands feet...

Страница 20: ...7 X Check the exhaust gas condition during operation 3 7 X Cooling System Check the coolant level and fill as necessary 3 8 1 X Inspect the radiator and hoses 3 8 1 X Check the belt tension and condi...

Страница 21: ...or above the Full mark on the dipstick 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3 2 Oil Level Check 3 4 3 Optional Oil Makeup Low Level Shutdown Kit On generator sets equipped with the optional oi...

Страница 22: ...the housing side panel 5 Stop the generator set Check the oil level Add oil as necessary to bring the level up to the Full mark Note Too high an oil level causes high oil consumption and engine carbo...

Страница 23: ...and reattach the spring clips 3 7 Exhaust System Carbon monoxide Can cause severe nausea fainting or death The exhaust system must be leakproof and routinely inspected WARNING Carbon monoxide detecto...

Страница 24: ...ated cap The pressure cap raises the boiling point of the coolant enabling higher operating temperatures If the cap leaks replace it with the same rating type of cap Find the pressure cap rating in Fi...

Страница 25: ...acid Battery acid can cause severe injury or death Battery acid can cause blindness and burn skin Always wear splashproof safety goggles rubber gloves and boots when servicing the battery Do not open...

Страница 26: ...ht tan or gray deposit on firing tip See Figure 3 9 to evaluate engine condition by color condition of a problem spark plug Problem Condition Means of Identification Possible Cause Solution Gap bridge...

Страница 27: ...the center electrode to set the correct gap See Figure 3 11 Position the side electrode directly over the center electrode 1 511 Figure 3 11 Spark Plug Gap Adjustment 11 Reinstall the spark plug Do no...

Страница 28: ...dure Follow the procedure below when storing your generator set for a long period 3 months or more 1 Start and run the generator set until it reaches operating temperature or about 15 minutes 2 Stop t...

Страница 29: ...r and the load The line circuit breaker location is shown in Figure 1 1 If the circuit breaker trips reduce the load and switch the breaker back to the ON position 4 3 2 Fuses Three 10 amp fuses are l...

Страница 30: ...output AC circuit breaker in the OFF position Place the circuit breaker in the ON position AC circuit breaker tripping because of overload Reduce the load on the generator set AC circuit breaker tripp...

Страница 31: ...Controller display will automatically activate when a remote start command is received or the generator set master switch is moved to the RUN position Controller fuse F3 is blown Replace the fuse See...

Страница 32: ...TP 6344 4 09 32 Section 4 Troubleshooting Notes...

Страница 33: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 34: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 35: ......

Страница 36: ...CO Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquart...

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