Kohler 15RES Скачать руководство пользователя страница 15

TP-6344 4/09

15

Section 2 Operation

2.4.2

Local Operation

Starting.

Move the generator set master switch to the

RUN position. The ADC 2100 attempts to start the
generator set three times. If the generator set does not
start in three attempts, the system shuts down on an
overcrank fault.

The crank cycle time is preprogrammed and not
adjustable.

Stopping.

Run the generator set with no load for at

least 2 minutes to allow the engine to cool down. Move
the generator set master switch to the OFF/RESET
position. The engine stops.

2.4.3

Automatic Operation

The generator set can be connected to an automatic
transfer switch (ATS), remote start/stop switch or
remote digital gauge. Move the generator set master
switch to the AUTO position to allow starting and
stopping by one of these devices.

Refer to the instructions provided with the ATS, remote
start/stop switch or remote digital gauge for operation
instructions.

Note:

Have an authorized Kohler distributor/dealer
install and connect the ATS, remote start/stop
switch, or remote digital gauge.

Automatic Starting.

The generator set crank cycle

starts when the remote switch or engine start contacts
on the ATS close. The ADC 2100 attempts to start the
generator set three times. If the generator set does not
start in three attempts, the system shuts down on an
overcrank fault.

The crank cycle time is preprogrammed and not
adjustable.

Automatic Stopping.

With the generator set master

switch in the AUTO position, the generator set stops
when the remote start/stop switch contacts or engine
start contacts on the ATS open.

2.4.4

Fault Warnings and Shutdowns

Warnings.

The controller displays a fault code but the

generator set does not shut down under the high battery
voltage (HB) and low battery voltage (LB) warning
conditions shown in Figure 2-3. The controller resets
automatically after a battery voltage fault condition is
corrected.

Shutdowns.

The

generator

set

shuts

down

automatically under the conditions listed in Figure 2-4
and the controller displays a fault code. Correct the fault
condition and then reset the controller before restarting
the generator set.

See Section 2.4.5 to reset the

controller after a fault shutdown.

Shutdown switches on the generator set automatically
reset when the problem is corrected. For example, the
high engine temperature switch on the generator set
engine automatically resets when the generator set
cools. However, the fault on the controller does not clear
until the operator resets the controller.

LOP Shutdown.

The oil pressure switch shuts down

the generator set if the oil pressure drops below a preset
level, providing some protection from major engine
damage due to insufficient oil pressure. However, the
low oil pressure switch is not a low oil level indicator.
Check the oil regularly as described in the service
schedule and add oil as required to keep the oil level at
or near the full mark on the dipstick or optional gauge.

Code

Fault

Description

Check

HB

High battery
voltage warning

Fault code is displayed if the engine starting battery voltage rises
above 16 VDC for a 12 VDC system or above 30 VDC for a 24 VDC
system for more than 10 seconds when the engine is not running.
This fault condition does not inhibit engine starting.

The fault condition clears when the battery voltage returns to a voltage
within the limits for more than 10 seconds.

Check the battery rating
and condition.

LB

Low battery
voltage warning

Fault code is displayed if the engine starting battery voltage falls below
9.5 VDC for a 12 VDC system or below 16 VDC for a 24 VDC system
for more than 10 seconds when the engine is not running. This fault
condition does not inhibit engine starting.

The fault condition clears when the battery voltage returns to a voltage
within the limits for more than 10 seconds.

Check the battery rating
and condition.

Charge or replace the
battery.

Figure 2-3

ADC 2100 Fault Warning Codes

Содержание 15RES

Страница 1: ...Residential Generator Sets Models 15RES 30RES Controller Advanced Digital Control ADC 2100 TP 6344 4 09c Operation...

Страница 2: ...s are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the genera...

Страница 3: ...2 Service Schedule 20 3 3 Maintenance and Service Parts 21 3 4 Lubrication System 21 3 4 1 Oil Specifications 21 3 4 2 Oil Check 21 3 4 3 Optional Oil Makeup Low Level Shutdown Kit 21 3 4 4 Oil Addit...

Страница 4: ...TP 6344 4 09 4 Notes...

Страница 5: ...reconnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Batt...

Страница 6: ...whenworking on or near the generator set Never operate the generator set inside a building unless the exhaust gas is piped safely outside Never operate the generator set where exhaust gas couldaccumul...

Страница 7: ...generator set without first disconnecting the battery controller wiringharness andengineelectronic control module ECM CAUTION Grounding electrical equipment Hazardous voltage can cause severe injury o...

Страница 8: ...or death Keep hands feet hair clothing and test leads away from the belts and pulleys when the generator set is running Replaceguards screens and covers before operating the generator set Heavy Equip...

Страница 9: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section at the beginning of this ma...

Страница 10: ...ice Headquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional...

Страница 11: ...r 12 Positive battery connection point 13 Oil drain valve 14 Fuel solenoid valves two required for UL 2200 15 Fuel inlet 16 AC circuit breaker panel 17 Fuses 18 Generator set master switch 19 Advanced...

Страница 12: ...TP 6344 4 09 12 Section 1 Service Views Notes...

Страница 13: ...ponents become hot when the generator set is running and remain hot for a time after the generator set shuts down 2 2 Prestart Checklist To ensure continued satisfactory operation perform the followin...

Страница 14: ...ection 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The ADC 2100 is factory set and should not require configuration or adjustment under normal oper...

Страница 15: ...e fault condition is corrected Shutdowns The generator set shuts down automatically under the conditions listed in Figure 2 4 and the controller displays a fault code Correct the fault condition and t...

Страница 16: ...loose connections Contact an authorized Kohler distributor dealer for service if problem continues OF Overfrequency shutdown Shutdown occurs when the governed frequency exceeds 110 of the system s fre...

Страница 17: ...he AUTO position the controller may power down after a period of inactivity The controller s communication parameter Cn setting determines the power down mode See the installation manual TP 6341 for c...

Страница 18: ...TP 6344 4 09 18 Section 2 Operation Notes...

Страница 19: ...only when all guards and electrical enclosures are in place Moving parts WARNING Servicing the generator set when it is operating Exposed moving parts can cause severe injury or death Keep hands feet...

Страница 20: ...7 X Check the exhaust gas condition during operation 3 7 X Cooling System Check the coolant level and fill as necessary 3 8 1 X Inspect the radiator and hoses 3 8 1 X Check the belt tension and condi...

Страница 21: ...or above the Full mark on the dipstick 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3 2 Oil Level Check 3 4 3 Optional Oil Makeup Low Level Shutdown Kit On generator sets equipped with the optional oi...

Страница 22: ...the housing side panel 5 Stop the generator set Check the oil level Add oil as necessary to bring the level up to the Full mark Note Too high an oil level causes high oil consumption and engine carbo...

Страница 23: ...and reattach the spring clips 3 7 Exhaust System Carbon monoxide Can cause severe nausea fainting or death The exhaust system must be leakproof and routinely inspected WARNING Carbon monoxide detecto...

Страница 24: ...ated cap The pressure cap raises the boiling point of the coolant enabling higher operating temperatures If the cap leaks replace it with the same rating type of cap Find the pressure cap rating in Fi...

Страница 25: ...acid Battery acid can cause severe injury or death Battery acid can cause blindness and burn skin Always wear splashproof safety goggles rubber gloves and boots when servicing the battery Do not open...

Страница 26: ...ht tan or gray deposit on firing tip See Figure 3 9 to evaluate engine condition by color condition of a problem spark plug Problem Condition Means of Identification Possible Cause Solution Gap bridge...

Страница 27: ...the center electrode to set the correct gap See Figure 3 11 Position the side electrode directly over the center electrode 1 511 Figure 3 11 Spark Plug Gap Adjustment 11 Reinstall the spark plug Do no...

Страница 28: ...dure Follow the procedure below when storing your generator set for a long period 3 months or more 1 Start and run the generator set until it reaches operating temperature or about 15 minutes 2 Stop t...

Страница 29: ...r and the load The line circuit breaker location is shown in Figure 1 1 If the circuit breaker trips reduce the load and switch the breaker back to the ON position 4 3 2 Fuses Three 10 amp fuses are l...

Страница 30: ...output AC circuit breaker in the OFF position Place the circuit breaker in the ON position AC circuit breaker tripping because of overload Reduce the load on the generator set AC circuit breaker tripp...

Страница 31: ...Controller display will automatically activate when a remote start command is received or the generator set master switch is moved to the RUN position Controller fuse F3 is blown Replace the fuse See...

Страница 32: ...TP 6344 4 09 32 Section 4 Troubleshooting Notes...

Страница 33: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 34: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 35: ......

Страница 36: ...CO Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquart...

Отзывы: