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TP-6344 4/09

13

Section 2 Operation

Section 2 Operation

2.1 Operating Area

Carbon monoxide.
Can

cause

severe

nausea,

fainting, or death.

The

exhaust

system

must

be

leakproof and routinely inspected.

WARNING

Carbon monoxide symptoms.

Carbon monoxide can

cause severe nausea, fainting, or death.

Carbon monoxide

is a poisonous gas present in exhaust gases.

Carbon

monoxide is an odorless, colorless, tasteless, nonirritating gas
that can cause death if inhaled for even a short time. Carbon
monoxide poisoning symptoms include but are not limited to
the following:

D

Light-headedness, dizziness

D

Physical fatigue, weakness in
joints and muscles

D

Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision

D

Stomachache, vomiting, nausea

If experiencing any of these symptoms and carbon monoxide
poisoning is possible, seek fresh air immediately and remain
active. Do not sit, lie down, or fall asleep. Alert others to the
possibility of carbon monoxide poisoning.

Seek medical

attention if the condition of affected persons does not improve
within minutes of breathing fresh air.

Keep the generator set area clear.

Maintain at least

1.5 m (5 ft.) of clearance on all sides of the generator
set. Verify that there are no windows, air vents, or other
openings in the building within 1.5 m (5 ft.) of the
generator set exhaust outlet in any direction.

Notice

Do not locate patios, decks, play areas, or animal
shelters near the generator set. Keep items such as
lawn furniture, toys, sports equipment, and all
combustible materials away from the generator set
exhaust outlet. Remind family members, children,
and visitors to use caution near the generator set.

Generator sets connected to automatic transfer
switches start automatically during exercise periods
and

power

outages.

Some

generator

set

components become hot when the generator set is
running and remain hot for a time after the generator
set shuts down.

2.2 Prestart Checklist

To ensure continued satisfactory operation perform the
following checks or inspections before or at each
startup, as designated, and at the intervals specified in
the service schedule. In addition, some checks require
verification after the unit starts.

Air Cleaner.

Check for a clean and installed air cleaner

element to prevent unfiltered air from entering the
engine.

Air Inlets.

Check for obstructions that could block the

flow of cooling air. Keep the air intake area clean. Do not
leave rags, tools, or debris on or near the generator set.

Battery.

Check for tight battery connections. Consult

the

battery manufacturer’s

instructions regarding

battery care and maintenance.

Coolant Level.

Check the coolant level according to the

cooling system maintenance information.

Note: Block heater damage.

The block heater will fail

if the energized heater element is not immersed
in coolant. Fill the cooling system before turning
on the block heater. Run the engine until it is
warm, and refill the radiator to purge the air from
the system before energizing the block heater.

Drive Belt(s).

Check the belt condition of the water

pump and battery charging alternator belt(s).

Exhaust System.

Check for exhaust leaks and

blockages. Check the silencer and piping condition and
check for tight exhaust system connections.

Inspect the exhaust system components for cracks and
corrosion (exhaust manifold, exhaust pipe, exhaust
clamps, and silencer).

D

Check for corroded or broken metal parts and replace

them as needed.

D

Check that there are no combustible materials near

the exhaust outlet.

D

Check that the exhaust outlet is unobstructed.

Carbon

Monoxide

Detectors.

Check

for the

installation and operation of carbon monoxide (CO)
detectors on each level of any building near the
generator set.

Oil Level.

Maintain the oil level at or near, not over, the

full mark on the dipstick.

Содержание 15RES

Страница 1: ...Residential Generator Sets Models 15RES 30RES Controller Advanced Digital Control ADC 2100 TP 6344 4 09c Operation...

Страница 2: ...s are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the genera...

Страница 3: ...2 Service Schedule 20 3 3 Maintenance and Service Parts 21 3 4 Lubrication System 21 3 4 1 Oil Specifications 21 3 4 2 Oil Check 21 3 4 3 Optional Oil Makeup Low Level Shutdown Kit 21 3 4 4 Oil Addit...

Страница 4: ...TP 6344 4 09 4 Notes...

Страница 5: ...reconnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Batt...

Страница 6: ...whenworking on or near the generator set Never operate the generator set inside a building unless the exhaust gas is piped safely outside Never operate the generator set where exhaust gas couldaccumul...

Страница 7: ...generator set without first disconnecting the battery controller wiringharness andengineelectronic control module ECM CAUTION Grounding electrical equipment Hazardous voltage can cause severe injury o...

Страница 8: ...or death Keep hands feet hair clothing and test leads away from the belts and pulleys when the generator set is running Replaceguards screens and covers before operating the generator set Heavy Equip...

Страница 9: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section at the beginning of this ma...

Страница 10: ...ice Headquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional...

Страница 11: ...r 12 Positive battery connection point 13 Oil drain valve 14 Fuel solenoid valves two required for UL 2200 15 Fuel inlet 16 AC circuit breaker panel 17 Fuses 18 Generator set master switch 19 Advanced...

Страница 12: ...TP 6344 4 09 12 Section 1 Service Views Notes...

Страница 13: ...ponents become hot when the generator set is running and remain hot for a time after the generator set shuts down 2 2 Prestart Checklist To ensure continued satisfactory operation perform the followin...

Страница 14: ...ection 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The ADC 2100 is factory set and should not require configuration or adjustment under normal oper...

Страница 15: ...e fault condition is corrected Shutdowns The generator set shuts down automatically under the conditions listed in Figure 2 4 and the controller displays a fault code Correct the fault condition and t...

Страница 16: ...loose connections Contact an authorized Kohler distributor dealer for service if problem continues OF Overfrequency shutdown Shutdown occurs when the governed frequency exceeds 110 of the system s fre...

Страница 17: ...he AUTO position the controller may power down after a period of inactivity The controller s communication parameter Cn setting determines the power down mode See the installation manual TP 6341 for c...

Страница 18: ...TP 6344 4 09 18 Section 2 Operation Notes...

Страница 19: ...only when all guards and electrical enclosures are in place Moving parts WARNING Servicing the generator set when it is operating Exposed moving parts can cause severe injury or death Keep hands feet...

Страница 20: ...7 X Check the exhaust gas condition during operation 3 7 X Cooling System Check the coolant level and fill as necessary 3 8 1 X Inspect the radiator and hoses 3 8 1 X Check the belt tension and condi...

Страница 21: ...or above the Full mark on the dipstick 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3 2 Oil Level Check 3 4 3 Optional Oil Makeup Low Level Shutdown Kit On generator sets equipped with the optional oi...

Страница 22: ...the housing side panel 5 Stop the generator set Check the oil level Add oil as necessary to bring the level up to the Full mark Note Too high an oil level causes high oil consumption and engine carbo...

Страница 23: ...and reattach the spring clips 3 7 Exhaust System Carbon monoxide Can cause severe nausea fainting or death The exhaust system must be leakproof and routinely inspected WARNING Carbon monoxide detecto...

Страница 24: ...ated cap The pressure cap raises the boiling point of the coolant enabling higher operating temperatures If the cap leaks replace it with the same rating type of cap Find the pressure cap rating in Fi...

Страница 25: ...acid Battery acid can cause severe injury or death Battery acid can cause blindness and burn skin Always wear splashproof safety goggles rubber gloves and boots when servicing the battery Do not open...

Страница 26: ...ht tan or gray deposit on firing tip See Figure 3 9 to evaluate engine condition by color condition of a problem spark plug Problem Condition Means of Identification Possible Cause Solution Gap bridge...

Страница 27: ...the center electrode to set the correct gap See Figure 3 11 Position the side electrode directly over the center electrode 1 511 Figure 3 11 Spark Plug Gap Adjustment 11 Reinstall the spark plug Do no...

Страница 28: ...dure Follow the procedure below when storing your generator set for a long period 3 months or more 1 Start and run the generator set until it reaches operating temperature or about 15 minutes 2 Stop t...

Страница 29: ...r and the load The line circuit breaker location is shown in Figure 1 1 If the circuit breaker trips reduce the load and switch the breaker back to the ON position 4 3 2 Fuses Three 10 amp fuses are l...

Страница 30: ...output AC circuit breaker in the OFF position Place the circuit breaker in the ON position AC circuit breaker tripping because of overload Reduce the load on the generator set AC circuit breaker tripp...

Страница 31: ...Controller display will automatically activate when a remote start command is received or the generator set master switch is moved to the RUN position Controller fuse F3 is blown Replace the fuse See...

Страница 32: ...TP 6344 4 09 32 Section 4 Troubleshooting Notes...

Страница 33: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 34: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 35: ......

Страница 36: ...CO Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquart...

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