Kohler 15RES Скачать руководство пользователя страница 6

TP-6344 4/09

6

Safety Precautions and Instructions

metal surface away from the battery. To
avoid sparks, do not disturb the battery
charger connections while the battery
is charging. Always turn the battery
charger off before disconnecting the
battery connections.

Ventilate the

compartments containing batteries to
prevent accumulation of explosive
gases.

Battery short circuits.

Explosion

can cause severe injury or death.

Short circuits can cause bodily injury
and/or

equipment

damage.

Disconnect

the

battery

before

generator

set

installation

or

maintenance.

Remove all jewelry

before servicing the equipment. Use
tools with insulated handles. Remove
the negative (--) lead first when
disconnecting the battery. Reconnect
the negative (--) lead last when
reconnecting

the

battery.

Never

connect the negative (--) battery cable
to the positive (+) connection terminal
of the starter solenoid. Do not test the
battery

condition

by

shorting the

terminals together.

Engine Backfire/Flash
Fire

Fire.
Can cause severe injury or death.

Do not smoke or permit flames or
sparks near fuels or the fuel system.

WARNING

Servicing the fuel system. A flash
fire can cause severe injury or death.

Do not smoke or permit flames or
sparks near the carburetor, fuel line,
fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors.
Catch fuels in an approved container
when

removing

the

fuel

line

or

carburetor.

Servicing the air cleaner. A sudden
backfire can cause severe injury or
death.

Do not operate the generator

set with the air cleaner removed.

Combustible materials. A fire can
cause

severe

injury

or

death.

Generator set engine fuels and fuel
vapors are flammable and explosive.
Handle these materials carefully to

minimize the risk of fire or explosion.
Equip the compartment or nearby area
with a fully charged fire extinguisher.
Select a fire extinguisher rated ABC or
BC

for

electrical

fires

or

as

recommended by the local fire code or
an authorized agency.

Train all

personnel

on

fire

extinguisher

operation

and

fire

prevention

procedures.

Exhaust System

Carbon monoxide.
Can

cause

severe

nausea,

fainting, or death.

The

exhaust

system

must

be

leakproof and routinely inspected.

WARNING

Generator set operation.

Carbon

monoxide can cause severe nausea,
fainting, or death.

Carbon monoxide

is an odorless, colorless, tasteless,
nonirritating gas that can cause death if
inhaled for even a short time. Avoid
breathing exhaust fumes when working
on or near the generator set. Never
operate the generator set inside a
building unless the exhaust gas is
piped safely outside. Never operate
the generator set where exhaust gas
could accumulate and seep back inside
a potentially occupied building.

Carbon

monoxide

symptoms.

Carbon monoxide can cause severe
nausea, fainting, or death.

Carbon

monoxide is a poisonous gas present in
exhaust gases. Carbon monoxide is an
odorless,

colorless,

tasteless,

nonirritating gas that can cause death if
inhaled for even a short time. Carbon
monoxide poisoning symptoms include
but are not limited to the following:

D

Light-headedness, dizziness

D

Physical fatigue, weakness in
joints and muscles

D

Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision

D

Stomachache, vomiting, nausea

If experiencing any of these symptoms
and carbon monoxide poisoning is
possible, seek fresh air immediately
and remain active. Do not sit, lie down,
or fall asleep.

Alert others to the

possibility

of

carbon

monoxide

poisoning. Seek medical attention if
the condition of affected persons does
not improve within minutes of breathing
fresh air.

Carbon

monoxide

detectors.

Carbon monoxide can cause severe
nausea, fainting, or death.

Install

carbon monoxide detectors on each
level of the building.

Locate the

detectors to adequately warn the
building’s occupants of the presence of
carbon monoxide. Keep the detectors
operational at all times. Periodically
test and replace the carbon monoxide
detectors

according

to

the

manufacturer’s instructions.

Fuel System

Explosive fuel vapors.
Can cause severe injury or death.

Use extreme care when handling,
storing, and using fuels.

WARNING

The fuel system.

Explosive fuel

vapors can cause severe injury or
death.

Vaporized fuels are highly

explosive.

Use extreme care when

handling and storing fuels. Store fuels
in a well-ventilated area away from
spark-producing equipment and out of
the reach of children. Never add fuel to
the tank while the engine is running
because spilled fuel may ignite on
contact with hot parts or from sparks.
Do not smoke or permit flames or
sparks to occur near sources of spilled
fuel or fuel vapors. Keep the fuel lines
and connections tight and in good
condition. Do not replace flexible fuel
lines with rigid lines.

Use flexible

sections to avoid fuel line breakage
caused by vibration. Do not operate the
generator set in the presence of fuel
leaks, fuel accumulation, or sparks.
Repair fuel systems before resuming
generator set operation.

Explosive fuel vapors can cause
severe

injury

or

death.

Take

additional precautions when using the
following fuels:

Содержание 15RES

Страница 1: ...Residential Generator Sets Models 15RES 30RES Controller Advanced Digital Control ADC 2100 TP 6344 4 09c Operation...

Страница 2: ...s are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the genera...

Страница 3: ...2 Service Schedule 20 3 3 Maintenance and Service Parts 21 3 4 Lubrication System 21 3 4 1 Oil Specifications 21 3 4 2 Oil Check 21 3 4 3 Optional Oil Makeup Low Level Shutdown Kit 21 3 4 4 Oil Addit...

Страница 4: ...TP 6344 4 09 4 Notes...

Страница 5: ...reconnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Batt...

Страница 6: ...whenworking on or near the generator set Never operate the generator set inside a building unless the exhaust gas is piped safely outside Never operate the generator set where exhaust gas couldaccumul...

Страница 7: ...generator set without first disconnecting the battery controller wiringharness andengineelectronic control module ECM CAUTION Grounding electrical equipment Hazardous voltage can cause severe injury o...

Страница 8: ...or death Keep hands feet hair clothing and test leads away from the belts and pulleys when the generator set is running Replaceguards screens and covers before operating the generator set Heavy Equip...

Страница 9: ...follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precautions and Instructions section at the beginning of this ma...

Страница 10: ...ice Headquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific Power Systems Asia Pacific Regional...

Страница 11: ...r 12 Positive battery connection point 13 Oil drain valve 14 Fuel solenoid valves two required for UL 2200 15 Fuel inlet 16 AC circuit breaker panel 17 Fuses 18 Generator set master switch 19 Advanced...

Страница 12: ...TP 6344 4 09 12 Section 1 Service Views Notes...

Страница 13: ...ponents become hot when the generator set is running and remain hot for a time after the generator set shuts down 2 2 Prestart Checklist To ensure continued satisfactory operation perform the followin...

Страница 14: ...ection 2 4 6 The buttons on the controller keypad are used only for system configuration and adjustment The ADC 2100 is factory set and should not require configuration or adjustment under normal oper...

Страница 15: ...e fault condition is corrected Shutdowns The generator set shuts down automatically under the conditions listed in Figure 2 4 and the controller displays a fault code Correct the fault condition and t...

Страница 16: ...loose connections Contact an authorized Kohler distributor dealer for service if problem continues OF Overfrequency shutdown Shutdown occurs when the governed frequency exceeds 110 of the system s fre...

Страница 17: ...he AUTO position the controller may power down after a period of inactivity The controller s communication parameter Cn setting determines the power down mode See the installation manual TP 6341 for c...

Страница 18: ...TP 6344 4 09 18 Section 2 Operation Notes...

Страница 19: ...only when all guards and electrical enclosures are in place Moving parts WARNING Servicing the generator set when it is operating Exposed moving parts can cause severe injury or death Keep hands feet...

Страница 20: ...7 X Check the exhaust gas condition during operation 3 7 X Cooling System Check the coolant level and fill as necessary 3 8 1 X Inspect the radiator and hoses 3 8 1 X Check the belt tension and condi...

Страница 21: ...or above the Full mark on the dipstick 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3 2 Oil Level Check 3 4 3 Optional Oil Makeup Low Level Shutdown Kit On generator sets equipped with the optional oi...

Страница 22: ...the housing side panel 5 Stop the generator set Check the oil level Add oil as necessary to bring the level up to the Full mark Note Too high an oil level causes high oil consumption and engine carbo...

Страница 23: ...and reattach the spring clips 3 7 Exhaust System Carbon monoxide Can cause severe nausea fainting or death The exhaust system must be leakproof and routinely inspected WARNING Carbon monoxide detecto...

Страница 24: ...ated cap The pressure cap raises the boiling point of the coolant enabling higher operating temperatures If the cap leaks replace it with the same rating type of cap Find the pressure cap rating in Fi...

Страница 25: ...acid Battery acid can cause severe injury or death Battery acid can cause blindness and burn skin Always wear splashproof safety goggles rubber gloves and boots when servicing the battery Do not open...

Страница 26: ...ht tan or gray deposit on firing tip See Figure 3 9 to evaluate engine condition by color condition of a problem spark plug Problem Condition Means of Identification Possible Cause Solution Gap bridge...

Страница 27: ...the center electrode to set the correct gap See Figure 3 11 Position the side electrode directly over the center electrode 1 511 Figure 3 11 Spark Plug Gap Adjustment 11 Reinstall the spark plug Do no...

Страница 28: ...dure Follow the procedure below when storing your generator set for a long period 3 months or more 1 Start and run the generator set until it reaches operating temperature or about 15 minutes 2 Stop t...

Страница 29: ...r and the load The line circuit breaker location is shown in Figure 1 1 If the circuit breaker trips reduce the load and switch the breaker back to the ON position 4 3 2 Fuses Three 10 amp fuses are l...

Страница 30: ...output AC circuit breaker in the OFF position Place the circuit breaker in the ON position AC circuit breaker tripping because of overload Reduce the load on the generator set AC circuit breaker tripp...

Страница 31: ...Controller display will automatically activate when a remote start command is received or the generator set master switch is moved to the RUN position Controller fuse F3 is blown Replace the fuse See...

Страница 32: ...TP 6344 4 09 32 Section 4 Troubleshooting Notes...

Страница 33: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Страница 34: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Страница 35: ......

Страница 36: ...CO Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquart...

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