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Handling instructions and precautions

Mounting and piping

Sensor head and connector connection overview

The

ZLS1-

□

sensor head is provided with the mini clamp wire mount

plug connected to the sensor head unit. A special tool is required if you
need to reconnect in order to adjust the length. Use the following
procedure when reconnecting.

1. Be sure to use the mount plug and the special tool shown below

when reconnecting.

6 P mini clamp wire mount plug Model:

ZL-6M

Special tool

Model:

1729940-1

Tyco Electronics Japan G.K.

2. Check to make sure that the connector cover (lead wire inlet) is

raised above the body of the connector. Note that a connector
whose cover is even with the body of the connector cannot be used.

3. Cut the sensor head cable to the required length.
Strip the outer covering of the cable, 50 mm [1.969 in] from the end,

to expose the lead wires. Do not strip the insulation from the
individual lead wires at this time.

50 mm [1.969 in]

4. Insert the lead wires into the connector cover holes in accordance with

the information in the table below. Check to make sure the lead wires
are fully inserted (wire goes in about 9 mm [0.354 in]) as far as they
will go by looking into the semi-transparent top cover of the connector.

Note that supplying power while connections are incorrect will

damage the sensor head and controller.

Number on connector

Signal name

Lead wire color

Sensor head voltage (+)

Sensor head brown lead

Sensor head voltage output A_IN

Sensor head white lead

Sensor head voltage output B_IN

Sensor head black lead

Indicator (LED) input

Sensor head red lead

GND

Sensor head blue lead

Unconnected

5. Taking care not to allow the lead wires to come out of the connector,

use the special tool to squeeze the cover and body of the connector
until the cover is pressed into the body.

Connection is complete when the cover is even with the connector body.

6. Double check to make sure that wiring is correct.

Attaching and detaching of the sensor head and power supply/switching cables

To  attach  the  sensor  head  and  the  power  supply/switching  cables,
position  the  lock  levers  as  shown  in  the  illustration  above,  and  then
insert until they lock into place with the controller side connectors.  To
disconnect, press the lock lever down as far as it will go as you pull the
connector to unplug it.  At this time, take care not to apply undue force
to the lead wires.

Attaching the protective front cover

Attach the protective front cover so the tabs inside the cover enter the
slots on the Linear Magnetic Sensor Controller.

* To remove the protective front cover, hook your finger on the projection

on one side of the cover and remove it.

Sensor head installation precautions

1. Insert the sensor head into the switch mounting groove of the air

hand or cylinder to be used. Tighten to a torque of less than 0.2 N

•

[1.77 in

•

lbf].

2. For information of the sensor head insertion direction, refer to the