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Handling Instructions and Precautions

Safety Precautions

 Do not subject the flow meter cables to excess load by pulling on them, by 

picking up the flow meter by them, or by placing heavy objects on them. 

Such actions could result in current leaks or defective continuity that lead to 

fire, electric shocks, or abnormal operation. 

 While handling the flow meter, do not subject it to excessive shock (490 m/s

2

 

or greater) by hitting, dropping or bumping it. Even if the product appears 

undamaged, damage to internal components can cause abnormal operation. 

 Avoid load short-circuit conditions. 

Turning on switch output while a load short-circuit condition exists can cause 

damage to the flow meter due to over current. 

Load short-circuit example: Connecting output lead wires of switch output to 

DC power supply. 

ATTENTION

  Whenever considering use of this product in situations or environments not 

specifically noted in the catalog or instruction manual, or in applications where 

safety is an important requirement such as in aviation facilities, combustion 

equipment, leisure equipment, safety equipment, and other places where 

human life or assets may be greatly affected, take adequate safety 

precautions such as allowing plenty of margin for ratings and performance, or 

fail-safe measures. Be sure to consult us with such applications. 

  Always check the catalog and other reference materials for product wiring 

and piping. 

  Do not configure control of the system in a way that could cause workpieces 

to fall due to power failure. 

Configure control of the system to prevent workpieces and other items from 

falling due to power failure or by emergency stops of mechanical devices. 

  When handling the product, wear protective gloves, safety glasses, safety 

shoes, and other protective clothing. 

  When the product can no longer be used or is no longer necessary, dispose 

of it appropriately as industrial waste. 

  Pneumatic equipment can exhibit degraded performance and function over 

its operating life. Always conduct daily inspections of the pneumatic 

equipment, and confirm that all requisite system functions are satisfied, to 

prevent accidents from happening. 

  For inquiries about the product, consult your nearest Koganei sales office or 

Koganei Overseas Department. The addresses and telephone numbers are 

shown on the back cover of this catalog. 

Other

● Always observe the following items. 

1.  When using this product in a system, use only genuine Koganei parts or 

equivalent (recommended) parts. 

When conducting maintenance and repairs, always use genuine Koganei 

parts or compatible parts (recommended parts). 

Always observe the prescribed methods and procedures. 

2.  Never attempt inappropriate disassembly or assembly of the product 

relating to basic configurations, or its performance or functions. 

Koganei shall not be held responsible for any problems that occur as a result 

of these items not being properly observed. 

General Precautions

Mounting location

Avoid installing the FA Series Flow Meter in the following types of locations. 

1.   Locations where the ambient temperature or product temperature is −10℃ 

or below or exceeds 60℃. 

2.  Locations where the ambient humidity exceeds 90% RH. 

3.  

Locations subjected to sudden temperature changes that can cause condensation. 

4.   Locations subjected to concentrations of corrosive and/or flammable gasses. 

5.  

Locations subjected to high amounts of dust, salt, iron powder, or other 

conductive matter, moisture, oil mist, or organic solvents. 

6.  

Locations where the product is directly subjected to vibration and/or impact. 

7.  Locations exposed to direct sunlight. 

8.  

Locations where water, rain, or other moisture can get on the product. 

9.  Locations where oil or chemicals can get on the product. 

10.  Locations that are always wet or dusty, or subject to water or dust.

11.  Locations where strong magnetism or strong electric fields are being generated. 

Operation when the maximum flow rate range is exceeded

When the flow rate exceeds the maximum flow rate range of the FA Series Flow 

Meter, the alarm message "

" will alternate on the display with the flow rate 

reading. Always use this flow meter within the specified maximum flow rate range. 

Installation and Piping

Piping

1.  The FA Series Flow Meter is a precision instrument. Take care when handling 

it. It can be damaged by dropping it or otherwise subjecting it to strong impact. 

2.  Whenever connecting piping to the FA Series Flow Meter, make sure that the 

direction of the arrow marked on it matches the flow direction of the fluid. 

3.  When connecting piping, do not apply force to the bypass unit section. 

4.  When connecting piping, secure the main flow channel and rotate the pipe to 

the suitable tightening torque range. 

 

Model

FAS-002
FAS-005
FAS-030
FAS-060
FAS-120

Port size

Rc

1/4
1/2

1

1 1/2

2

Suitable tightening torque

N

m

12 to 14
31 to 33
36 to 38
59 to 61
74 to 76

 

Bypass unit

Main channel

5.  Take care to keep foreign matter from flowing into the FA Series Flow Meter. 

Any rust, water droplets, oil mist, dust, or other foreign matter inside piping 

that gets into the FA Series Flow Meter creates the risk of measurement error 

and damage to the flow meter. Before installation, be sure to thoroughly flush 

both the upstream and downstream piping (pipe cleaning) and check to make 

sure there is no foreign matter present. 

Содержание FA Series

Страница 1: ...FA Series Flow Meter 注 bタイプの使用サイズは左右 50mm 120mm未満 このデータからの縮率は 50 120 未満 M140787 Ver 3 0 Instruction Manual Ver 3 0 Details ...

Страница 2: ...pecifications 16 Order Codes 17 Pressure Loss 18 Dimensions 19 Thank you for purchasing a Koganei FA Series Flow Meter To ensure safe use of this product be sure to read the contents of this manual and gain an understanding of how to properly operate the product before actually trying to use it Keep this manual in a safe place for future reference Contents ...

Страница 3: ...ing work etc to mechanisms attached to the product while the product is operating Abnormal operation creates the risk of personal injury WARNING Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce the product s operating life Before supplying air or electricity to the device and befor...

Страница 4: ...anei parts or compatible parts recommended parts Always observe the prescribed methods and procedures 2 Never attempt inappropriate disassembly or assembly of the product relating to basic configurations or its performance or functions Koganei shall not be held responsible for any problems that occur as a result of these items not being properly observed General Precautions Mounting location Avoid...

Страница 5: ...g piping apply an appropriate amount of sealant Do not apply sealant to the first two threads of the end of the pipe Over application of sealant can cause it to get inside the piping creating the risk of measurement error and damage to the FA Series Flow Meter 7 If different diameter piping a regulator filter valve or other piping equipment is installed upstream from the FA Series Flow Meter be su...

Страница 6: ...straight pipe is straight piping that is the same bore diameter as the flow meter The following types of pipes are suitable as straight pipe carbon steel pipes for ordinary piping JIS G3452 carbon steel pipes for pressure service JIS G3454 Schedule 40 or less and stainless steel pipes JIS G3459 Schedule 40 Note 1 For equipment not included in the table below provide 15D or larger straight piping w...

Страница 7: ...ctor separately from power lines and high voltage lines use a separate conduit Noise from these lines may cause the equipment to operate erratically 3 When connecting a cable with connector align the core wire and push it in as far as it will go Next tighten the connector nut by hand When tightening the nut be sure to keep it within the prescribed torque 0 4 to 0 6N m range Failure to do so create...

Страница 8: ...grated value reaches 0 The integrated value is saved to non volatile memory at 10 minute intervals Note that this means depending on the power off timing the latest maximum 10 minute interval integrated value may not have been recorded Also note that there is no recording for an integrated countdown To reset the integrated value hold down the and keys at the same time for at least five seconds whi...

Страница 9: ...s flow rate switch 1 parameter is exceeded Instantaneous flow rate lower limit switch Outputs when the value set with the instantaneous flow rate switch 1 parameter is subceeded Instantaneous flow rate range switch Outputs when instantaneous flow rate is within the range set by instantaneous flow rate switch 1 and instantaneous flow rate switch 2 Integrated flow rate count up switch Outputs when t...

Страница 10: ...eys by pressing with a mechanical pencil a screw driver or any other pointed object Doing so can lead to malfunction CAUTION Function settings While the basic screen is displayed hold down the key for about two seconds The three digits on the left will show the function number while the two digits on the right will show the current setting of the function Example of display Function number Current...

Страница 11: ...ious unit They are not converted automatically After changing the unit reset integration before using it again The peak value and lower value are reset when the unit is changed Switch output 00 Not used 01 Instantaneous flow rate upper limit 02 Instantaneous flow rate lower limit 03 Instantaneous flow rate range 04 Instantaneous flow rate upper limit inverted 05 Instantaneous flow rate lower limit...

Страница 12: ...t cannot be obtained when the setting values is less than 10 of FS Setting zero outputs fixed output during an alarm Reconfigure this setting after changing the display unit setting with function selection Analog output 4mAflow rate specificationNote 1 Flowratevalue equivalentto0to400 FScanbeset Note5 0 Settings are values with decimal points removed Decimal points will be added with model setting...

Страница 13: ... flow rate screen is displayed hold down the key for about two seconds This will change to the instantaneous flow rate lower value screen which alternate between and the lower value To exit the lower value screen press the key This will return to the instantaneous flow rate screen or integrated flow rate screen To clear the current instantaneous flow rate lower value display the lower value and th...

Страница 14: ...ure compensation Channel ID number 0 Adjustment value Configured when using the replacement bypass unit Settings register main channel characteristic values Not displayed for FAS 002 FAS 005 Do not change except when replacing bypass unit Cannot be changed without inputting a password for the reservation code Channel ID number 1 Adjustment value Channel ID number 2 Adjustment value Model FAS 030 2...

Страница 15: ...ck flow The alarm will cease displaying when the actual flow rate becomes within the display range flow rate Registration data abnormal ity 1 Abnormal channel ID numbers registered Correct flow rate calculation cannot be performed The registered channel ID numbers may be wrong Use maintenance mode to register the correct channel ID numbers Note 2 If changing the setting does not clear the alarm tu...

Страница 16: ...mber label of the main channel ー ー Body Number Channel ID number 0 Channel ID number 1 Channel ID number 2 Model numbers are 2 for the FAS 030 3 for the FAS 060 and 4 for the FAS 120 Be sure to double check the channel ID numbers and the model number after you input them 4 Check to make sure that the instantaneous flow rate display shows zero 5 Apply pressure to the flow meter and inside the pipin...

Страница 17: ...01 MPa 1 digit 5 to 100 of FS flow 1 current output 4 to 20 mA Output range 3 2 to 20 8 mA Fixed output during alarm up 21 6 0 4 mA initial default modifiable by setting Fixed output during alarm down 0 0 0 4 mA fixed Allowable load resistance 300 Ωmax Maximum output current 24 mA max Within 1 5 s For 0 100 FS step input time to reach 95 of maximum value Calculation cycle 50 ms Rc 1 4 Rc 1 2 Rc1 R...

Страница 18: ...channel material Bypass unit Gasket Bypass unit case material Load mass kg Semiconductor non volatile memory EEPROM Recorded data Function settings parameters integrated values etc 50 MΩ min Between connector pin and main channel or mounting bolts by 500VDC megger Option with connector oil resistant flame retardant cable UL2464 EN standard See Installation attitudes on page 4 IP65 JISC0920 and IEC...

Страница 19: ...5 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 80 20 40 60 Pressure loss kPa Pressure loss kPa FAS 060 20 5 10 15 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa...

Страница 20: ...threaded mounting hole 2 M4 x 0 7 depth 7 87 8 90 78 75 63 4 5 5 5 Mounting bracket B FAS 030 FAS 002 2 Rc1 4 FAS 005 2 Rc1 2 threaded mounting hole 2 M4 x 0 7 depth 7 46 5 15 34 75 47 13 5 24 48 27 65 8 1 5 73 8 23 5 IN OUT φ6 90 78 75 63 4 5 5 5 Mounting bracket B M12 connector Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm FAS 002 FAS 005 ...

Страница 21: ...th 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 IN OUT FAS 060 2 Rc2 34 17 61 30 5 110 106 8 75 37 5 75 87 5 37 5 Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 OUT IN FAS 120 ...

Страница 22: ...φ4 5 Cross head pan screw M4 0 7 length 6 2 pcs supplied 48 78 90 Additional Parts Dimensions mm φ6 φ14 40 40 FAK 2L 2000 FAK 5L 5000 Bypass unit FAB Mounting bracket B FAS Cable with connector option FAK 2L Cable length 2000 mm Yamatake Corporation FAK 5L Cable length 5000 mm ...

Страница 23: ...tact the Overseas Department below Inquiries Koganei Corporation Overseas Department 3 11 28 Midori cho Koganei City Tokyo 184 8533 TEL 042 383 7172 FAX 042 383 7206 Revision History Ver 2 0 P17 The order codes of Lenght of cable with connector will be changed as bellow 2L 2NL 5L 5NL The order code of cable with connector in additional parts will be changed as below PA5 41S 2MK E FAK 2L PA5 41S 5M...

Страница 24: ...hina Tel 021 6145 7313 Fax 021 6145 7323 KOGANEI PORNCHAI CO LTD 89 174 Moo 3 Vibhavadee Rangsit Road Talad Bangkhen Laksi Bangkok 10210 Thailand Tel 02 551 4025 Fax 02 551 4015 KOGANEI KOREA CO LTD Room 301 Donghwa Bld 25 5 Yoido Yongdeunpo Gu Seoul Korea Tel 02 786 0413 Fax 02 786 0415 For other information and more detailed specifications see the product catalog For inquiries about the product ...

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