EK 120/25-L
3
Instruction Manual
GB
4.4 Service and maintenance instruction
The reliable performance of the tool is dependent on ca-
reful treatment and service. This represents an important
condition to safeguard a lasting connection. To safeguard
this the tool have to be maintained and serviced regular-
ly
We would like to draw your attention to the following
points:
1. The electric-hydraulic pressing unit have to be cleaned
and dried after each use before being put into the trans-
portation case.
2. In order to guaranty a proper function of the machine
the pressing tool should be returned to the manufac-
turer or one of our Authorized Service Centers (ASC)
after the light diode display indicates Service or after
each year whatever comes
fi
rst.
3. The battery as well as the charging unit must be protec-
ted against humidity and foreign objects.
4. The bolt joins, functional elements and guides must be
oiled regularly in small amounts.
In order to avoid possible malfunctions we offer you a ma-
nufacturer service consisting of disassembly, cleaning,
exchange of possibly worn out parts assembly and
fi
nal
control (see ASC).
Within the determined use of the tool only the dies
(pic. 1.7) are permitted to be changed by the customers.
Attention
Do not damage the seals of the tool. If the seals
are damaged the warranty is invalidated.
4.5 Troubleshooting
a.) Constant
fl
ashing/indicating of the red LED (pic 1.1)
or the occurence of an acoustical warning signal.
see table 1. If the failure can not be solved return the
tool to the nearest service center (ASC).
b.) The tool loses oil.
Return the unit to the manufacturer. Do not open it and
damage the seal of the tool.
c.) The red LED
fl
ashes 3x and simultaneously 3 acou-
stic warning signals occure (see table 1).
Serious fault! If this fault occures repeatedly return the
unit to an Autorized Service Center (ASC). Do not open
it and damage the seal of the tool.
In case of a one time occurence the connector has to
be pressed a second time.
5. Technical Data
Weight
(incl. battery):
6,6 kg
Crimping force:
approx. 120 kN
Stroke
25 mm
Battery voltage:
18 V
Battery capacity
3 Ah (RAL2/BL1830)
Charging time:
22 min. (RAL2/BL1830)
Crimping time:
approx. 8 s to 12 s
(depending on the connector size)
Crimps
per battery:
approx. 115 crimps
(Cu 150 mm² DIN 46235)
Hydraulic oil:
Rivolta S.B.H. 11
Environmental
temperature:
-20°C to +40°C
Sound level:
70 dB (A) in 1m distance
Vibrations:
< 2,5 m/s²
Dimensions:
See Picture 2
6. Putting out of operation/waste
disposal
This unit is subjected to the scope of the European WEEE
(2002/96/EG) and RoHS (2002/95/EEC) directives.
Information about this can be found on our home page
www.Klauke.com under ‘WEEE & RoHS’.
Battery cartridges must be specially disposed of accor-
ding to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential
waste. Klauke has no legal obligation to take
care of their WEEE outside Germany unless the
product has been shipped and invoiced from
inside your country by Klauke. Please contact
your distributer to fi nd out more how to get your
tool recycled environmentally friendly.
Note
Additional copies of the of the IM are availab-
le upon request with no charge. The part # is
HE.13445.
HE.13445 © 11/2009
