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5) Check the grounding protection

The generator frame and load generator frame must be installed grounding 

protection, and make sure the grounding protection is ok.

6) Check the water leakage and oil leakage.

Inspect the wholly unit and open the door to check if there is water leakage and oil 

leakage. If there is, please contact with your dealer for service.

7) Check the looseness of the parts

Check the nuts and screws if loosened. If loosened, tighten them. Specially inspect 

the air cleaner, muffler, and charging alternator.

Pay attention to the broken cables and loosened terminals.

Troubleshooting 

Fault

 Reason 

3. Poor connection of inserter

1. Insufficient oil quantity 

2. The lubrication system is faulty

3. The low oil pressure switch fails

Replace the fuse 

2. The electric starting switch fails 
or poor connection 

1. The fuse on the panel breaks 

 

 

1. The temperature of cooling water 

is too high

4. Short circuit of low oil pressure switch

No display 

P-01 

Refill in oil 

Check the lubrication system

Check the circuit

Check or replace the electric starting
switch 

Check module No.9, PIN inserter and data wire 

Refill in cooling water 

Replace the low oil pressure switch of the same model 

Check the sampling wiring harness, 

there should be no voltage or frequency 

display on the panel

Check the output frequency with multi-

meter, the displaying value should be 

the same with the real value. Adjust the 

engine rotating speed, set the output 

frequency the same with the factory 

setting

1. Sampling wire disconnects 

2. Abnormal frequency (Too high

or too low)

3. Abnormal fuel system, the 

engine rotating speed is unstable 

Check the fuel system

P-02

Check the voltage sampling wiring 
harness, there should be no voltage or 
frequency display 
Check the output voltage with multi-
meter, the displaying value should be 
the same with the real value. Adjust AVR, 
set the output voltage the same with the 
related value

Check the excitation wire and carbon brush

Replace AVR or motor of the same type

1. The sampling wire disconnects 

2. Abnormal voltage (too high or 

too low)

3. Open circuit of excitation circuit 

4. AVR or motor fails 

P-03

Decrease load less than the related load, 
turn on the breaker

P-04

Replace the fuse of the same type 

Check the circuit and inserter 

Replace the starting motor

No input of starting signal 

Replace the emergent stopping button 

1. Overload

1. Fuse of starting circuit disconnects

2. Starting circuit disconnects or 
poor connection of inserter 
3. The starting motor fails

4. The charging motor fails

1. Open circuit of charging circuit 

2. Charging motor fault

1. The emergent stopping button fails

Check the charging generator AC signal wire and inserter

Replace the charging generator of the same model

P-05

P-06

P-07

Disconnect the breaker, stop the 
generator set after running with zero 
load for a while. Restart the generator 
when the water temperature decreases

P-08

4. The water temperature switch fails

2. Insufficient water in the water tank

3. Short circuit of water temperature switch 

Replace the water temperature switch of the same type

Check the circuit

Digital panel electric system

Содержание KDE12EA

Страница 1: ...WUXI KIPOR POWER CO LTD GENERATOR R Single phase KDE12EA KDE12STA Three phase KDE12EA3 KDE12STA3...

Страница 2: ......

Страница 3: ...it 3 For information about the engine operation and maintenance please see our engine s manual 4 Laymen especially the children can not realize the danger they should keep away from the generator 5 Pl...

Страница 4: ...Servicing 4 Warm up Procedure 5 Starting up Procedure and running 6 Stop Procedure 7 The Functions of the Digital Panel 8 Electrical appliance 9 Malfunction and Countermeasures 10 Simplified Troubles...

Страница 5: ...ntinuous running E Open frame type ST Super silence Rotation Shaft Steel Connection E 200 ST 310 340 Transistorized self excitation and constant voltage AVR Rated Frequency Hz Rated Power KVA Max Powe...

Страница 6: ...the working hours in noisy condition Furthermore the sound exposure level varies among different countries The conditions of generator rated output Altitude 0 m Ambient temperature 25 Relative humidi...

Страница 7: ...in the cable is bigger than the allowable current it will become over hot and the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough caus...

Страница 8: ...s Start the engine after closing the door for safety and noise control 2 2 Initial start check CAUTION Stop the engine at once and check for the fault if the warning lamps light CAUTION Check the unit...

Страница 9: ...e engine oil 2 Check the cooling water in radiator 3 Check the fuel 4 Check the fuel pipe 5 Check the battery voltage 6 Check the grounding protection 7 Check the water leakage and oil leakage 8 Check...

Страница 10: ...to avoid lacking of engine oil to cause fault inspect the oil level and add engine oil if necessary CAUTION Radiator Be careful of the hot radiator It s very dangerous to open the radiator cover when...

Страница 11: ...on or replacement of the belt 4 Check the fuel Check the fuel level if normal before running the generator Often open the drain plug in the fuel tank to drain the sediment and impurity CAUTION Tighten...

Страница 12: ...same with the factory setting 1 Sampling wire disconnects 2 Abnormal frequency Too high or too low 3 Abnormal fuel system the engine rotating speed is unstable Check the fuel system P 02 Check the vo...

Страница 13: ...Reason Bad voltmeter Bad AVR Loading short circuit Rotor circuitry break Engine circuitry is burnt Bad voltmeter Bad AVR Loading is over Generator cable is burnt Rotation speed is too low Bad voltmete...

Страница 14: ...with bad matter such as fuel oil cooling water solvent filter and battery according to the law 12 Shut down the power after removing the battery cathodal wire when checking and maintaining generator...

Страница 15: ...or before start 2 Judge and elimininate troubles Start motor run but doesn t start Start motor doesn t run or it s speed is so slow Ambient temperature is very low Battery leakage Battery unclamped or...

Страница 16: ...e careful to fill fuel and prevent fuel overflowing Wipe up the overflowing fuel immediately Flame and fire are forbidden near the generator CAUTION This guide is intended to give brief information fo...

Страница 17: ...es will be burned out and damaged 4 Connect the equipment to the generating set in order For the matter of the motor load firstly the heave duty motor should be connected and then the light duty motor...

Страница 18: ...resuming operation CAUTION 6 STOP PROCEDURE 1 Set the main switch to OFF 2 Turn the breaker to the OFF 3 Turn the start switch to the STOP position after running for 1 3 minutes with zero load then th...

Страница 19: ...abinet Converter cabinet Halide lamp Projection lamp 15 Knob function ITEM switch the content of display the content include battery voltage running time output frequency output current generator volt...

Страница 20: ...ltage Indicating generator voltage Generator running Indicating the existence of electrical power Running trouble Indicating running trouble check it according to the code map list The indication lamp...

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