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Solar System Installation Guide

Boiler Backup

Manifold

Dual Stream
Pump Station

Expansion

Tank

Solar Storage

Tank

Stainless Steel

Line Set

Evacuated

Tubes

Manifold

Connection Kit

Thermostatic

Mixing Valve

Ball Valve

Temperature

Sensor

Temperature

Sensor

Controller

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Содержание Thermomax HP Series

Страница 1: ...Installation Operation Maintenance Manual for Systems that Begin With HP Domestic Hot Water Kingspan Solar Inc 7510 Montevideo Dr Jessup MD 20794 800 231 7788...

Страница 2: ...mostatic Mixing Valve 7 Backup System 8 Typical Configuration for Domestic Hot Water 8 Component Installation 10 Roof Kits 10 Attaching to a Metal Roof 11 C0590 Sloping Roof Kit 12 KSK0012 Bolt down R...

Страница 3: ...e Flow Rate 27 Operating the Pump in Manual Mode 27 Other Relays 28 Thermomax HP Installation 28 Inserting HP Tubes 28 System Check 29 Leaving System Unused 29 Decommissioning the System 29 Electrical...

Страница 4: ...for the 2001 Code of Federal Regulations Chapter 29 Part 1926 Safety and Health Regulations for Construction prior to undertaking the installation The installer must have proper safety equipment when...

Страница 5: ...l the solar system must comply with all local state and federal codes Any building materials adjacent to solar components should not be exposed to elevated temperatures When installed the collector an...

Страница 6: ...vacuated Tubes 10 per box KEK0014 SC 200 Controller KEK0015 SC 300 Controller KSK0027 Manifold Connection Kit KSP0123 Stainless Steel Piping Connections CO0627 20 Tube Manifold Tube Holders CO0629 30...

Страница 7: ...e solar collectors on the roof are exposed to sunlight and transform the sun s energy into hot water An antifreeze fluid Tyfocor is pushed through the collector by the pump station and comes out sever...

Страница 8: ...to attach the piping to the various parts of the system Pump Station The pump station provides flow between the collector and tank in the system In addition to the pump it has several safety features...

Страница 9: ...rovide energy The element is sized at 4 5kW sufficient for most domestic applications The second uses a second coil in the tank and connects to your existing boiler See diagrams on the following pages...

Страница 10: ...Boiler Backup Manifold Dual Stream Pump Station Expansion Tank Solar Storage Tank Stainless Steel Line Set Evacuated Tubes Manifold Connection Kit Thermostatic Mixing Valve Ball Valve Temperature Sen...

Страница 11: ...r masonry finishes The manifold and support rails are installed on the side rails of the roof kits All components and the collector must be accessible for maintenance in the system Under no circumstan...

Страница 12: ...om a supply store and must be purchased by the contractor It is imperative that the roof penetrations be sealed properly so as not to damage the structure Guidance can be found from National Roofing C...

Страница 13: ...g at excessive heights or very exposed areas when the force acting upon the solar panel is greater than 2 5kN m 2 an additional vertical support rail C0594 may be obtained On the sloping roof kit a di...

Страница 14: ...be used to secure directly through shingle tile or slate surfaces The support rails are secured to the roof using 12 bolts The 4 threaded end of the bolt is secured to the roof rafters 1 Locate the r...

Страница 15: ...rside of the roof 2 Locate rafter and using a 3 8 drill bit break through the composite shingle over the rafter in the center of the shingle Drill pilot hole using a 3 16 drill bit 3 Insert the 5 16 s...

Страница 16: ...Frame This A frame roof kit may be used for flat roof applications In high wind load areas e g at excessive heights or very exposed areas when the force acting upon the solar panel is greater than 2...

Страница 17: ...16 Solar System Installation Guide C0591 Sloping Roof Kit 20o Elevated This roof kit provides an additional elevation of 20 o from the sloping roof kit C0590...

Страница 18: ...Standing Seam Clamps KSK0026 Double Folded Standing Seam Clamps This roof kit may be used to secure directly onto standing seam roof types 1 Locate the standing seams at the appropriate distances ind...

Страница 19: ...ion properly The brass tee pieces accept 3 4 copper type M pipe in a compression fitting on the return and supply connections Type L will have to be sanded to fit The following illustration shows the...

Страница 20: ...to four manifolds can be connected in this fashion 1 Insert screws into plate ensuring screws do not protrude to upper side 2 Slide plate approximately half way into channel at bottom of manifold tha...

Страница 21: ...be isolated at the pump station Simply spin the black knobs behind the temperature gages 90 clockwise to isolate the solar loop Expansion Tank It is recommended that the expansion tank is located bel...

Страница 22: ...lated with environmentally friendly foam for an R value of 15 Kingspan Tribune tanks can be supplied in a single or dual coil configuration This allows a variety of back up heat sources to be used In...

Страница 23: ...fittings or adaptors The piping for the system is sized for up to 2 30 tube collectors with a maximum length of 50 feet of piping The Kingspan stainless steel tubing solution includes the following f...

Страница 24: ...23 Solar System Installation Guide...

Страница 25: ...teel piping the roof penetrations are a bit more difficult Refer to local codes for exact requirements for your area It is often desirable to use a section of PVC piping for the tubing to come through...

Страница 26: ...tion on wiring please consult the SC200 U or SC300U controller installation manual Programming The SC 200 U SC 300 U controllers are pre programmed with the following parameters Maximum temperature st...

Страница 27: ...o Schroeder valve adaptor is required The parts to construct this can be purchased at a hardware store Connect this adaptor to the fill port on the pump station and pressurize the system using an air...

Страница 28: ...r would have a flow rate of 1 0 3 gpm 1 Adjust the pump speed with the switch on the pump until it slightly exceeds the desired flow rate or if it is within the range of desired flow rates leave it at...

Страница 29: ...max evacuated tubes have a patented feature that limits the temperature to 275 F in the tubes This protects all components within the system from overheating during prolonged stagnation periods Insert...

Страница 30: ...pressure within the system 7 Verify that all roof penetrations are waterproof and the collector is firmly mounted to the roof It is a good idea to arrange a visit about a week after the system has bee...

Страница 31: ...will display the minimum and maximum collector temperatures since the control panel was last reset If the collector temperatures have been excessively high over 338 o F it is recommended that the glyc...

Страница 32: ...ck that the system pressure is maintained at the level noted below The service technician should complete the following the shaded boxes should be completed if the system requires refilling Upon commi...

Страница 33: ...ng Fluid may be discharged at high temperature and pressure Warning No other fluid shall be used that would change the original classification of this system Unauthorized alterations to this system co...

Страница 34: ...aker for that circuit blown Make certain the breaker is on for that circuit Replace the fuse with the identical type called out in the controller manual Reset the breaker for that circuit Temperature...

Страница 35: ...ber eta0 0 792 0 778 k1 1 25 W m K 0 91 W m K k2 0 0088 W m K 0 01 W m K Test Report Performance Test Report BLG 10906 BLG 11006 Quality Test Report Flow Rate Rated 0 71 gpm 1 06 gpm Minimum 0 53 gpm...

Страница 36: ...35 Solar System Installation Guide Construction Materials HP200...

Страница 37: ...date or where the defect was not apparent on reasonable inspection within a reasonable time after discovery of the failure If delivery is not refused and the Buyer does not notify Kingspan Solar Inc...

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