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017904-04 BioFicient 4-6 Installation Manual

START UP

We recommend that the
unit has a Pre-Service
Agreement Inspection by
an approved engineer.

Once the unit has been

installed it should be
left filled with water.

Kingspan Environmental Ltd
Unit 1, Derryboy Road
Carnbane Industrial Estate
Newry
BT35 6QH
GB T: 084 48 46 0500
NI T: 028 30 25 4077
IRL T: 048 30 25 4077
www.kingspan.ie/klargester

Kingspan Environmental
College Rd North
Aston Clinton, Aylesbury HP22 5EW
T: 01296633000

After-sales Service & Support
T: 0333 240 6868
E: [email protected]

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Содержание BioFicient 4

Страница 1: ...BioFicient 4 6 Klargester Sewage Treatment Plant INSTALLATION MANUAL Part Code Issue Description Date 017904 04 CC1463 Jan 2019 ...

Страница 2: ... mask and gloves when cutting GRP components Any person carrying out maintenance on the equipment should wear suitable protective clothing including gloves MAINTENANCE AND INSPECTION PROCEDURES If you wish to inspect the operation of the equipment please observe all necessary precautions including those listed below which apply to maintenance procedures The power supply to the equipment must be is...

Страница 3: ...udge Volumes Model BFG 4 BFG 5 BFG 6 Primary 4700 Litres 6400 Litres 12300 Litres Settlement Tank 1040 gal 1420 gal 2730 gal Final 135 Litres 180 Litres 270 Litres Settlement Tank 30 gal 40 gal 60 gal Desludge Period 9 Months 9 Months 9 Months Maximum Maximum Maximum PRIMARY SETTLEMENT TANK DESLUDGE POINT BIOZONE 1 DO NOT DESLUDGE FINAL SETTLEMENT TANK DESLUDGE POINT IF REQUIRED BIOZONE 2 DO NOT D...

Страница 4: ...n Manual 4 Contents HEALTH AND SAFETY 2 SYSTEM OVERVIEW 5 BioFicient CHECKLIST 6 SELF HELP 7 INSTALLATION 8 BioFicient IPS HLA Installation 12 CONTROL PANEL INSTALLATION 13 MAINTENANCE 17 WARRANTY 18 FAULT FINDING 19 NOTICE 20 START UP 21 ...

Страница 5: ...lied by Kingspan VENT PIPE ABOVE GROUND STACK BY OTHERS BLOWER HOUSING Bioficient 6 ONLY AIR DUCT BY OTHERS CONCERTE PLINTH BY OTHERS OUTLET PIPEWORK BIOZONE 1 BIOZONE 2 AIR DIFFUSER INCOMING MAINS POWER DUCT BY OTHERS FINAL SETTLEMENT CHAMBER SLUDGE RETURN SYSTEM PRIMARY SETTLEMENT CHAMBER INLET PIPEWORK ACCESS COVER BLOWER HOUSING Bioficient 4 5 Design Variety Bioficient 6 on the picture above ...

Страница 6: ...and volume 15PE to 30PE Please check your order and cross reference with relevant sales drawing Blower Housing Assembly Item 2 The Blower Assembly consists of the Blower Unit Control Panel or Isolator and associated pipework and fittings 13 mm Hose Coil 15 Meters 13 mm Hose required to connect from 1 2 Hose Connector in Blower Housing to Sludge return Pipework located with the Tank Supplied inside...

Страница 7: ...and pump power supply Plant odour Check blower working If blower working plant probably needs desludging Check vent circuit is clear Check that the air duct entering the blower housing has been sealed with foam Do take out a service agreement and let the experts look after your plant Do contact us for advice if you have any cause for concern All contact details are at the end of this manual Biofic...

Страница 8: ...300mm below concrete levels and fill up with compacted hard core A base of at least 150 200mm of lean mix concrete should be provided FOR CONCRETE SPEC SEEBELOW It is recommended to back fill with C25 SEMI DRY MIX GENERAL CONCRETE SPECIFICATION IN ACCORDANCE WITH BS EN 206 1 BS 8500 1 TYPE OF MIX DC DESIGN PERMITTED TYPE OF CEMENT BS 12 OPC BS 12 RHPC BS 4027 SRPC PERMITTED TYPE OF AGGREGATE coars...

Страница 9: ...sling through the lifting points provided on the tank Under no circumstances should the sling be attached to the inlet pipe or the outlet pipe Tank should not be lifted with any water inside Check that the Inlet and Outlet pipe orientation is correct Check if the unit is levelled It is required to haunch the concrete under the tank to provide full support to the GRP case ONLY TO BE USED IN DRY SIT...

Страница 10: ...vely fills the tank with water to a level above the backfill to stabilise pressure on the tank Backfill evenly all round the tank consolidating in layers The backfilling should start before the base has hardened and be a single continuous operation so that the tank has a full concrete jacket without joins 600 mm SECOND STAGE Note The feet on the tank are for transport purposes only and are not loa...

Страница 11: ...o backfill 7 VENTING Installer must ensure adequate venting is provided for treatment plant to work efficiently A vent connection is supplied in the tank neck and is clearly marked This vent connection should only be used to connect to venting pipework It is also important to seal off the air duct to the blower housing with expanding foam This prevents odour from reaching the blower housing and en...

Страница 12: ...tom of the float to be approx 250mm from the top of the pivot weight 4 Pass the float cable through the cable gland and align the top of the pivot weight with the top of the FST Tight the cable gland up 5 Ensure the operation of the float will not foul on any pipework High Level Alarm 19mm Air Diffusers Hose Connection 6 If required float cable to be extended to control panel 7 On All types of pla...

Страница 13: ...ins input 230V 50Hz Fuse 3 15A Motor Drive TB1 Discharge Pump or Solenoid Valve Phase red on 1 Neutral black on 2 Ground if applicable TB3 Blower Phase red on 5 Neutral black on 6 and Ground TB6 High water level detector Remove link between Pin11 and Pin12 if you fit HLA Wire 1 red on 11 Wire 2 black no connection Wire 3 on 12 if applicable TB7 Remote beacon Phase red on 16 Neutral white on 17 Gro...

Страница 14: ...vel alarm cable M12 7 11 12 Beacon M12 9 16 17 18 Fig 1 Sludge Return Solenoid Sludge Recirculation Hose Connection Point Ø13mm Hose Tail Bioficient 4 Bioficient 5 Bioficient 6 Integral discharge pump 240 volt single phase only 2 2 2 2 2 2 Solenoid Valve Low Voltage 0 08 0 08 0 08 Full Load Current Amps 1 4 1 0 0 7 240 volt single phase Blower 7 9 2 4 6 8 1 3 5 Control Panel Power Pressure Failure...

Страница 15: ...ess ADD to enter hours 9 Press Enter again to get to the end of display 10 When times have been entered the on off should appear for a few seconds and the timer will start working 11 When timer is ON the indicator is illuminated 12 Pressing Reset button in operation will cause the timer to re start the ON OFF cycle 13 The timer should be factory set at the correct settings 5 minutes ON and 1 hour ...

Страница 16: ...e terminal blocks between connections 11 12 TB6 before inserting cables Using a suitable M12 gland feed the high level alarm float cable through Gland Hole 7 and terminate to connection 11 12 TB6 Red to 11 Black to12 CONTROL PANEL FAULT CODES AND FUSES CODE FAULT CONDITION FUSE Amp F1 No power to the unit Customer Fuse box N A F2 The blower pressure has failed N A N A F3 The high level alarm has a...

Страница 17: ...uld be rising in the reactors and media should be seen slowly rotating Visually check that the inlet and outlet zones are clear of debris Visually check the biomass growth on the filter media The biomass colours should vary from light brown colour not white or grey to rich brown Odour from the plant should be earthy and hydrogen sulphide odours rotten eggs should not be present Visually check the ...

Страница 18: ...used strictly in accordance with any relevant instructions issued by theCompany The Company s liability under this Clause is limited to the repair or replacement of the defective goods and does not cover costs of transport installation or associated site costs if applicable The Company s liability to replace or repair the goods is in lieu of and excludes all other warranties and conditions and in ...

Страница 19: ...o fault condition 1 Contact our Service company Details on front cover 3 MEDIA NOT MOVING Cause Remedy Blower not running Refer to fault condition 1 Contact Service company 4 NO BIOMASS GROWTH ON MEDIA OR WHITE GROWTH THROUGHOUT BOTHBIOLOGICAL REACTORS Cause Remedy Blower not running Refer to fault condition 1 Contact service company Toxic input Consider each chemical and the amount used within th...

Страница 20: ...nce every 12 months by a licensed contractor THE OWNER OF THE PROPERTY IS LEGALLY RESPONSIBLE FOR ENSURING THAT THE SYSTEM DOES NOT CAUSE POLLUTION A HEALTH HAZARD OR A NUISANCE We recommend that a separate log is kept of all service visits the log should detail the date and any action taken e g regular maintenance service and de sludge volume removed This notice should be fixed by the owner withi...

Страница 21: ...lled it should be left filled with water Kingspan Environmental Ltd Unit 1 Derryboy Road Carnbane Industrial Estate Newry BT35 6QH GB T 084 48 46 0500 NI T 028 30 25 4077 IRL T 048 30 25 4077 www kingspan ie klargester Kingspan Environmental College Rd North Aston Clinton Aylesbury HP22 5EW T 01296633000 After sales Service Support T 0333 240 6868 E helpingyou kingspan co uk ...

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