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Contents

© 2011 Kinesys Projects Ltd

Table of Contents

Part 1

Introduction

4

Part 2

Safety Advice

5

Part 3

Left Side

6

Part 4

Right Side

7

Part 5

Front View

8

Part 6

Specifications

9

Part 7

Cable Specification

10

Part 8

Software

11

Part 9

Menus

12

................................................................................................................................... 13

1 Menu Operation 

................................................................................................................................... 14

2 Fault Conditions 

................................................................................................................................... 16

3 Menu Structure 

Part 10

Position Controller

20

Part 11

Unit Configuration

22

Part 12

Limits

24

................................................................................................................................... 26

1 Setting the Software Travel limits without a computer 

Part 13

Manual and Remote Running

28

Part 14

System Integration

29

................................................................................................................................... 30

1 Elevation 1+ System Diagram Simple 

................................................................................................................................... 31

2 Elevation 1+ Full System Diagram 

Part 15

Replacing an Elevation

32

Part 16

Using an Elevation with RCDs

35

Part 17

Contact Information

36

Содержание Elevation 1 Plus

Страница 1: ...2011 Kinesys Projects Ltd Elevation 1 Manual Version 1 8 0 Product Manual...

Страница 2: ...ks While every precaution has been taken in the preparation of this document the publisher and the author assume no responsibility for errors or omissions or for damages resulting from the use of info...

Страница 3: ...13 1 Menu Operation 14 2 Fault Conditions 16 3 Menu Structure Part 10 Position Controller 20 Part 11 Unit Configuration 22 Part 12 Limits 24 26 1 Setting the Software Travel limits without a computer...

Страница 4: ...with basic controller for pre show rigging and then be put onto the Elevation control system at a later stage allowing for savings in rental costs to be achieved Elevation 1 is provided in a hard wear...

Страница 5: ...d fault finding only and should never be used to bypass the emergency stop system during a performance Ensure all operators and maintenance personnel are aware of the location of emergency stop switch...

Страница 6: ...2011 Kinesys Projects Ltd 3 Left Side 1 2 3 1 Mains Inlet Gland supplied with cable to a 32A 3PN E plug 2 Mains Outlet Connector unprotected pass through 3 Air Intake Grilles these must not be obstruc...

Страница 7: ...ed to the motor 3 Data Control In data supply voltage emergency stop and remote enable are supplied through this connection 4 Data Control Thru direct pass through connection for all the data control...

Страница 8: ...ough the menu tree once within it When pressed in conjunction with enter it alternates the unit in and out of manual mode 5 Enter Button confirms selections within the menu system When pressed in conj...

Страница 9: ...5A 10A for 208v Ambient Temperature 10 C to 55 C IP rating Dependant of unit positioning All electrical connections and case openings must be protected from water ingress Communications RS485 specifi...

Страница 10: ...in Function Colour PC226T Colour 6213C Pair 1 Data Ground shield shield shield 2 Data black black red pair 1A 3 Data white red pair 1B 4 24V DC red black white pair 2A 5 0V green white pair 2B 6 Emerg...

Страница 11: ...d speed accuracy to be achieved Several parameters within the software can be altered via the user interface provided by the LED display on the front of the unit A complete list of menus and parameter...

Страница 12: ...o displays alternate every two seconds Normal Moving Operation While the unit is moving the display will only show the position Manual Auto operation To operate the unit manually press the menu and en...

Страница 13: ...enu rolls over to the first item after the last one is reached and vice versa Pressing enter will move into either the selected sub menu or will show the selected parameter value Parameter Edit With t...

Страница 14: ...t code read from the drive e g Earth Fault If the Elevation shows the letters drv without a Fault code then the Elevation has been switched to Analogue mode This mode needs to be turned off in the set...

Страница 15: ...comms received in 2 seconds Shown on display for 15 seconds after timeout occurs even if comms returns cleared after 15 seconds Enc 1 No encoder count detected Enc 2 Encoder reversed Emergency Stop Tr...

Страница 16: ...ructure Setup Limits Upper Data Max Upper Travel Lower Data Max Lower Travel Bypass On Off Default Ultimate Bypass On selectable when ultimate struck Off Default setting Default Speed Data mm s Accel...

Страница 17: ...ts Ltd Clamps Max Speed Data Accel Data Decel Data Min Speed Data Accel Data Decel Data Offset Up Data Down Data Encoder Data Encoder Pulses per mm Parameters 1 Data Proportional Gain 2 Data Integral...

Страница 18: ...Kinesys Projects Ltd 4 Data Min Drive Speed 5 Data Max Drive Speed 6 Data Pos Trip Distance 7 Data Analog Off Default On Display Flip Off Default On Comms Address Data Comms Address Data Position Dat...

Страница 19: ...19 Menus 2011 Kinesys Projects Ltd Version Data Software Version Product ID Data Product Identification Code License Data Product License Code...

Страница 20: ...the majority of the feedback require to keep the system working correctly P2 Integral Gain Default value 1500 The integral gain creates an output that is proportional to the sum of the errors that hav...

Страница 21: ...he PID loop attempts to follow as closely as possible Should the position leading or following error distance exceed this setting an over speed or under speed error will be generated and the move stop...

Страница 22: ...oist or it may overshoot or fail to reach its target position as well as running at incorrect speeds An example encoder calculation is shown below for a winch with a 1024 pulse encoder connected direc...

Страница 23: ...ration of the Hoist are the Boost setting and the Switching frequency of the inverter These are factory set to a value of 45000 for the boost and 20000 for the switching frequency These values only ne...

Страница 24: ...itting an end of travel limit will stop the movement of the hoist immediately and from then on will only allow movement in the opposite direction until the limit has cleared If a limit is hit the unit...

Страница 25: ...h the menu up and menu down buttons must be pressed and held together This allows a ultimate bypass relay to be operated which will in turn allow movement The device should be moved either manually or...

Страница 26: ...he selected sub menu or will show the selected parameter value Parameter Edit With the parameter value displayed the menu up and menu down buttons will scroll the value shown within the allowable rang...

Страница 27: ...ntil the menu mode is exited The hoist could then be run to its highest position and the position noted lets say this is 6278mm off the stage The Elevation is again put into menu mode and the new valu...

Страница 28: ...up or down depending on the desired direction Slowly increase the speed until the desired running speed has been reached To stop movement either release the run button which will stop the device with...

Страница 29: ...ications bus system They can also have their power connections linked together This results in only a small number of cables needing run from the location of the Elevation 1 units to where the power a...

Страница 30: ...30 Elevation 1 2011 Kinesys Projects Ltd 14 1 Elevation 1 System Diagram Simple...

Страница 31: ...31 System Integration 2011 Kinesys Projects Ltd 14 2 Elevation 1 Full System Diagram...

Страница 32: ...d idea to note down these settings down for all the Elevation 1 controllers in an installation so you are prepared if one needs to be replaced The one parameter that you will not be able to record in...

Страница 33: ...evation 2011 Kinesys Projects Ltd Setup Default Speed Data mm s Accel Data mm s s Decel Data mm s s Fast Decel Data mm s s Clamps Max Speed Data Accel Data Decel Data Min Speed Data Accel Data Decel D...

Страница 34: ...nesys Projects Ltd Down Data Encoder Data Encoder Pulses per mm Parameters 1 Data Proportional Gain 2 Data Integral Gain 3 Data Derivative Gain 4 Data Min Drive Speed 5 Data Max Drive Speed 6 Data Pos...

Страница 35: ...the human body in the event of accidental contact refer to IEC publication 479 effects of currents passing through the human body for further information Where a system has an inherent leakage some p...

Страница 36: ...google co uk maps q tw122ht Feedback We are always keen to hear feedback from the users of Kinesys products If you have a feature request any comments about the documentation or just want to say hell...

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