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5. Screw Setting

Name 

Function Explanation 

Set Value Options 

Default Setting 

Program 

Select program set 

1~99 

01 

Batch Count 

Select count value 

1~99 

05 

High Time 

The maximum stop time of the screwdriver 

(The time set at “High Time” after the start 

of the screwdriver, “NG” will be displayed 

on the status bar, it can detect stripped or 

oversize screw). 

0.000~9.999 

9.999 

Low Time 

The minimum stop time of the screwdriver 

(The time set at “Low Time” after the start 

of the screwdriver, “NG” will be displayed 

on the status bar, it can check whether the 

screw is properly fastened or not). 

0.000~9.999 

0.000 

Height Torque 

Screwdriver maximum torque range 

000.00~550.00 

550.00 

Low Torque 

Screwdriver minimum torque range 

000.00~550.00 

000.00 

High Thread 

Screwdriver maximum count thread, but 

not applicable to tapping screws 

0.000~9.999 

9.999 

Low Thread 

Screwdriver minimum count thread, but 

not applicable to tapping screws 

0.000~9.999 

0.000 

Thread Finding 

Mode 

ON: Turn on the function, 

    No "NG" is displayed if the tool doesn’t 

shut off and the running time does not exceed 

"High Time" and the number of turns does not 

exceed "High Thread" 

OFF: Turn off the function, “NG” is displayed 

when a user releases the Lever / Push-start 

trigger before the tool shutting off 

NOTE: “Pre Tighten Time” is not applicable 

to this setting. 

ON/OFF 

ON

Language Select 

Select language interface 

Chinese/English 

English 

Memory Screw 

Count 

The working picture state is retained, and the 

number of screws locked to zero after the 

controller is restarted due to power jump or 

the process of the workpiece is executed from 

the beginning. 

OFF/ON 

OFF 

Lock Tool 

This function allows the starter serial number 

to lock a set of tool port channels. Any change 

of the driver or installation on a tool port that 

is not locked will cause the controller to 

display "ESD" and trigger the buzzer. 
Y: lock screwdriver 
N: Turn off the lock function 

N/Y 

Firmware Version  Display controller firmware version 

NA 

NA 

Содержание KL-MCTDS5

Страница 1: ...21 KL MCTDS5 Standard Operating Procedure Document Model KL MCTDS5...

Страница 2: ...t Right ESC Enter keys 28 3 2 Enter the Setup Function Page 30 4 Control Setting 31 5 Screw Setting 33 5 1 Action Restriction 35 6 Description of Displayed Status Code 35 7 Tool Alignment 37 8 File Ma...

Страница 3: ...NK 50L 700 BNK512LF PF 2000 RBNK120LF PF 880 LRBNK100LF 880 TBNK 60L 1000 BNK517LF PF 2000 RBNK180LF PF 600 LRBNK150LF 600 TBNK 90L 800 BNK519L P 1000 RBNK250L P 370 LRBNK220L 370 TBNK 120L 550 BNK830...

Страница 4: ...NG signal indicator 11 Disable signal indicator 4 OKALL signal indicator 12 16X4 LCM display setup function 5 Four digit seven segment display of torque value 13 Restart button 6 Up Down Left Right B...

Страница 5: ...Output driver signal port 4 Micro SD card port for data storage 10 Input control driver signal port 5 Power cord socket 11 Output driver status signal port 6 Update software fixture port At present 2...

Страница 6: ...splay the number of Sequence 6 Display the number of Program 2 Display the number of Job 7 Display the Time of tightening 3 Display the number of Unit 8 Display the Thread of tightening 4 Display the...

Страница 7: ...er and then release the keys to view the setting status of the tool 3 Left key 1 Clear the current screw count and back to the setting parameters 2 Press and hold the key for three seconds When you he...

Страница 8: ...ct then you will see beside number 1 there are flashing up arrow and down arrow indicating the number is selected 2 Use up and down arrows to increase or decrease the number The figure shows increasin...

Страница 9: ...s Enter key to complete setup as shown in the figure 6 As shown in the figure that setup is not completed press ESC key 7 Return to previous page 8 Or press it several times to return directly to the...

Страница 10: ...action for a long time it will return to the status page 2 Enter the password as shown in the figure Press Enter to go to the next page 3 According to the figures Control Setting Screw Setting Tool Al...

Страница 11: ...b to start locking 0 20 Job 00 Factory Default Restore to factory status and clear all memory data Y N N Torque Unit Set torque display unit Kgf cm N m Kgf m Lbf in Kgf cm Brake Signal After jump off...

Страница 12: ...the automatic learning function you need to set P and T first After the auto learning is completed there is a braking action you will know which program and which tool the data to store The screen wi...

Страница 13: ...but not applicable to tapping screws 0 000 9 999 0 000 Thread Finding Mode ON Turn on the function No NG is displayed if the tool doesn t shut off and the running time does not exceed High Time and th...

Страница 14: ...LL signal output time 0 000 9 999 1 000 OK One Time Set OK One signal output time 0 000 9 999 0 000 NG Stop Sets the selected handling method when screwdriver error ON When the error signal NS is disp...

Страница 15: ...ter screwdriver start is less than LT greater than HT NSQ Stop torque after screwdriver start is less than LQ greater than HQ NSC Stop count thread after screwdriver start is less than LC greater than...

Страница 16: ...lectric screw driver brake signal detection is abnormal the action of the electric screw driver is stopped and the LCM displays this symbol NA E9 Eeprom Fault When electric screwdriver Eeprom signal d...

Страница 17: ...al access yet Operating Environment Construction Diagram Tool Torque meter KL MCTDS5 Computer TAS Software 1 Select Tool Alignment 2 Select the tool to be calibrated press Enter key to confirm MCTDS5...

Страница 18: ...n screwdriver reversed CN5 CN6 conducting when short circuit CN5 CN6 breaking when open circuit CN 6 COM CN 7 OK OK CN7 and 8 conducting when one screw is locked CN7 CN8 conducting when short circuit...

Страница 19: ...r cannot start when CN5 CN6 is short circuited CLOSE 2 The screwdriver can start when CN5 CN6 is open circuited OPEN CN 6 GND CN 7 External confirmation button enter CONFIRM 1 When the system requires...

Страница 20: ...short circuit CLOSE CN 2 COM CN 3 SEL2 TOOL lamp signal is enabled by CN3 CN4 short circuit CLOSE CN 4 COM CN 5 SEL3 TOOL lamp signal is enabled by CN5 CN6 short circuit CLOSE CN 6 COM CN 7 SEL4 TOOL...

Страница 21: ...use column 6 no of total tightening on controller to increase by 1 External device needs to reply CMD0 if not CMD0 will keep on sending DATA0 only update date time and column 6 no of total tightening...

Страница 22: ...yclic communication Controller write to external device REQ0 send sec CMD0 send sec Controller respond time Barcode input to controller REQ1 Controller feedback time CMD0 Data write in to controller D...

Страница 23: ...00 59 String 2 Byte 55 56 Second 9 Check Sum 0000 9999 String 4 Byte 58 61 10 Key Code 0000 9999 String 5 Byte 63 67 Key Code Tail 11 ASCII code LF 12 ASCII code CR REQ1 Total 67Byte 10 Field Remark...

Страница 24: ...175 28 Key Code 0000 9999 String 5 Byte 177 181 Key Code Tail 29 ASCII code LF 30 ASCII code CR DATA0 Total 181 Byte 28 Field Remark 4 CMD0 Data format example Field Parameter Value Data Type String...

Страница 25: ...EL PRODUCTION NO THIRD ANGLE PROJECTION ITEM NO DES BY CHKD BY APPD BY TITLE CUSTOMER DWG NAME DWG NO MATERIAL DATE DATE DATE UNIT SHRINK SCALE SHT NO OF SHTS 12 13 14 13 14 33 42 32 34 41 35 36 37 39...

Страница 26: ...1 10 E31502 5 Fuse 1 34 E31718 10 3Pin Plug 3P 360mm 1 11 CAC00002 Housing backside 1 35 E31708 4 5Pin Plug 5P 380mm 1 12 CH20302 Washer 4 36 WE31726 4 A1 24Pin Plug 24P 220mm 1 13 CH20401 Bolt 5 37 E...

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