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Kendrion Binder Magnete GmbH 

Operating Instructions 76 ..P..B00

Last updated: 30 Dec. 2009 

Page 23

 

 

8. Safety 

 
The brakes described in these Operating Instructions have been designed and built on the basis of an 
analysis of hazards and in accordance with the requirements of the applicable harmonised standards and 
technical specifications. They correspond to the state of the art and provide maximum safety. However, 
safety hazards can only be avoided if the user of the equipment takes adequate precautions and makes sure 
that the safety instructions are strictly adhered to. 
 
The user is required to ensure that: 
 

  the brakes are only used in accordance with their intended use (see Section 2 "Product description"). 

  the brakes are in perfect working order and checked at regular intervals. 

  a complete and fully legible copy of these Operating Instructions is kept available at the place of use of 

the brakes at all times. 

  start-up, maintenance and repair work is only done by authorised and suitably qualified personnel. 

  such personnel are kept informed on all relevant occupational safety and environmental protection 

issues and familiar with these Operating Instructions and with the safety information contained herein. 

  the brakes are not exposed to other strong magnetic fields. 

 

8.1 Intended 

use 

The brakes described in these Operating Instructions are intended to be assembled with machines, in 
particular electric motors, for use on industrial plant and, more specifically, in atmospheres susceptible to 
firedamp. The brakes must be used in accordance with the operating requirements detailed in this manual. 
The rated power limits specified herein must not be exceeded. 
 

8.2 General 

safety 

information 

Brakes fitted to motors feature hazardous live components and rotating parts and may exhibit hot surfaces. 
Any work associated with the transport, connection, start-up and periodical maintenance of the brakes must 
be carried out by authorised and suitably qualified personnel (in accordance with VDE 0105; IEC 364). 
Failure to observe safety, operating and maintenance instructions may cause serious personal injury and 
severe damage to the equipment. Whenever special measures are required in accordance with the 
instructions contained herein, such measures should be agreed with the brake manufacturer before the 
machinery into which the brake is to be incorporated is set up. Should any queries arise with respect to 
torques, torque variations, installation positions, wear, wear reserve, switching work, break-in conditions, 
release range, ambient conditions and the like, please contact Kendrion Binder and ask for clarification 
before using the brake. Retrofitting or modification work to be carried out on the brake is subject to the 
approval from Kendrion Binder. Accident prevention regulations applying to the specific field of application of 
the brake must be strictly observed. The brakes described in this manual are 

not

 designed for use as 

"safety brakes"

. This means that torque reductions caused by factors beyond the user's control cannot be 

excluded. 
 

 

8.2.1 Set-up 

Requirements in terms of the permitted number of switching operations per hour and the maximum switching 
work per switching operation (see Fig. 29/1) specified in the technical specifications must be strictly observed 
during the set-up of machines and plant (inching mode). Failure to observe these instructions may 
irreversibly diminish the braking effect and cause malfunctions. The operating conditions at normal rating 
specified in these Operating Instructions refer to DIN VDE 0580. The protection type is based on EN 60529. 
In case of deviations from these requirements, special precautions may have to be taken after consultation 
with the brake manufacturer. If vertical brake operation is envisaged, any special requirements must be 
agreed with the manufacturer. Bear in mind that the friction disc may freeze if ambient temperatures fall 
below -5°C or if the brake remains unpowered for prolonged periods of time. In this case, special precautions 
must be taken after consultation with the manufacturer. 

 

 

Содержание 76 14P10B00

Страница 1: ...ction I Types 76 14P10B00 76 16P10B00 76 24P10B00 76 26P10B00 76 14P11B00 76 16P10B00 76 24P11B00 76 26P11B00 76 14P13B00 76 16P13B00 76 24P13B00 76 26P13B00 76 14P16B00 76 16P16B00 76 24P16B00 76 26P...

Страница 2: ...3 and thermoswitch 11 and 12 connection 12 3 4 Electromagnetic compatibility 14 3 5 Set up and start up 16 3 6 M2 rated torque adjustments 17 4 Maintenance 18 4 1 Checks and service 18 4 2 Spare parts...

Страница 3: ...firedamp protection I Option firedamp protection I I M2 Ex de I I M2 Ex de I II 2D Ex tD A21 IP67 T100 C IP56 DMT 02 ATEX E 122 X DMT 02 ATEX E 122 X Being classified as electromagnetic components sp...

Страница 4: ...ndustrial Drive Systems to compile the Kendrion Binder Magnete GmbH M nchweilerstr 1 documentation Industrial Drive Systems 78048 Villingen Schwenningen M nchweilerstr 1 Germany 78048 Villingen Schwen...

Страница 5: ...riction disc 5 features a square socket and can be moved on the hub 17 in axial direction Spacer sleeves 6 are provided to allow the air gap s to be adjusted The customer specific connecting cable can...

Страница 6: ...Kendrion Binder Magnete GmbH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 6 Fig 6 1 Spring applied single disc brake 76 26P B00 Rated air gap...

Страница 7: ...at the deep groove ball bearing 18 is not distorted during installation of the spring applied single disc brake and that the shaft rotates easily when the brake is released Check that no grinding soun...

Страница 8: ...an be neutralised manually by means of the hand release feature 29 Consequently the brake must be installed in such a way that any unintentional actuation of the hand release 29 is excluded and reliab...

Страница 9: ...machine screws 30 3 to strain relieve the connecting cable cable diameter 17 19 mm The clamping strap 30 4 locks the threaded cable entry sleeve 30 1 in its position so that it cannot rotate After co...

Страница 10: ...case of bridge rectification the U2 coil voltage is lower by factor 0 89 than the rectifier input voltage AC side switching In case of AC side switching the switching contact for the spring applied s...

Страница 11: ...bH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 11 DC side switching AC side switching N M 3 2 1 4 3 5 L1 L2 L3 Fig 11 1 Suggested wiring of brake and safety switches circuit diagram...

Страница 12: ...he terminal box are suitably sealed to ensure compliance with the protection class requirements to EN 60529 3 3 2 Microswitch 13 and thermoswitch 11 and 12 connection The four 2x2 thermoswitches 11 an...

Страница 13: ...and elevators must be observed when using brakes with microswitches 13 Warning The motor circuit must be protected in such a way that no accidental motor start up can occur when the microswitch 13 co...

Страница 14: ...ditional measures EN 61000 4 4 Fast transients burst The brakes comply at least with severity level 3 without requiring additional measures The built in rectifier conforms to severity level 3 without...

Страница 15: ...h the limit values applicable to Class A equipment Interference caused during switching operations of the electromagnetic component is generally attributable to the inductive load Where necessary asse...

Страница 16: ...his purpose turn the shaft while the brake is energised and the machine e g motor is unpowered Install the required guards and protections after completion of installation Specifications on rating pla...

Страница 17: ...ible damage to the brake or electronic accessories Such damage may not be apparent immediately DC side brake switching without protective circuit as described in Section 3 4 will cause damage to elect...

Страница 18: ...repair shops see Section 12 Brake removal from the machine e g motor Loosen the machine screws 27 provided on the cover 26 of the connector box 25 and remove the cover 26 Disconnect the strands of th...

Страница 19: ...ximum air gap smax see Technical specifications has been exceeded In this case the braking effect cannot be neutralised Warning If a hand release lever 29 is fitted to the brake and the maximum air ga...

Страница 20: ...d as shown in Fig 6 1 Information on flameproof gaps without thread and flameproof thread gaps All flameproof gaps are factory specified The gap dimensions and surface specifications Ra 6 3 m must be...

Страница 21: ...mage before storage Ordered accessories e g fixing screws are delivered together with the brake The spring applied single disc brake is delivered ready for mounting with factory adjusted M2 rated torq...

Страница 22: ...ngagement failure Voltage applied to field coil in unpowered condition too high residual voltage Check whether residual voltage is applied to the field coil and correct faults if found Armature plate...

Страница 23: ...sed and suitably qualified personnel in accordance with VDE 0105 IEC 364 Failure to observe safety operating and maintenance instructions may cause serious personal injury and severe damage to the equ...

Страница 24: ...t the friction surfaces of the friction elements are not contaminated with grease oil or other liquids to avoid substantial torque reduction Bear in mind that the original torque cannot be restored ev...

Страница 25: ...hazards Danger imminent personal injury fatal accidents or serious injury Warning potential risk of serious personal injury fatal accidents or serious injury Caution potential risk of personal injury...

Страница 26: ...t6 time between power off and power on Total cycle time t7 coil ON time plus coil OFF time Duty cycle percentage relationship of coil ON time to total cycle time Switching operation one complete switc...

Страница 27: ...supply voltage specified by the manufacturer for voltage windings to identify the device or component Rated current IB amperage determined by the manufacturer for the specified operating conditions U...

Страница 28: ...Standard rated voltage VAC 230 Temperature class T5 to EN 50014 Insulation class F Pollution degree 2 Protection to EN 60529 IP 67 brakes with dust and firedamp protection I IP 56 brakes with firedam...

Страница 29: ...the number of switching operations per hour Z applies The Pmax and Wmax values are approximate values they apply to applications where the brake is mounted between the B face end shield of the motor...

Страница 30: ...eration of the spring applied single disc brake Specifications subject to change without notice 11 Product versions types Versions 76 14P B00 spring applied single disc brake without microswitch and h...

Страница 31: ...ion Binder Magnete GmbH Industrial Drive Systems M nchweilerstr 1 78048 Villingen Schwenningen Germany Tel 49 0 7721 877 1417 Fax 49 0 7721 877 1462 www kendrion electromagnetic com sales ids kendrion...

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