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Kendrion Binder Magnete GmbH 

Operating Instructions 76 ..P..B00

Last updated: 30 Dec. 2009 

Page 12

 

 

Attention!

 

 
In case of DC side switching, additional protective elements (e.g. varistors, spark arresters, etc.) must be 
installed to avoid damage such as burns or welded contacts. 
 

 

Warning! 

 
Work on the brake must only be carried out by suitably qualified personnel. Make sure that no voltage is 
applied during brake connection. The specifications on the rating plate and the information provided in the 
circuit diagram in the terminal box or in the Operating Instructions must be strictly observed. 
 

 

Warning! 

 

 
The brake is a DC operated system. Permanent voltage variations on the power source of the 
electromagnetic brake must be limited to +/-10% of the rated voltage. 
 
The following checks must be carried out when connecting the brake: 
 

  Check that the connecting cables are suitable for the intended use and for the voltage and amperage of 

the brake. 

  Check that the connecting cables are secured with screws, clamps or other suitable fixtures to avoid 

interruptions in the power supply. 

 

Check that the connecting cables are long enough for the intended use and that suitable torsion, strain 
and shear relief features as well as bending protections are provided. 

 

  Check that the PE conductor (only for protection class I) is connected to the earthing point. 

  Check that no foreign matter, dirt or humidity is trapped inside the terminal box. 

  Check that unused cable entries and the terminal box are suitably sealed to ensure compliance with the 

protection class requirements to EN 60529. 

 

3.3.2  Microswitch (13) and thermoswitch (11 and 12) connection 

The four (2x2) thermoswitches (11 and 12) and the microswitch (13) provided to control the release status of 
the spring-applied single-disc brake are factory-connected in series. These safety switches (microswitch (13) 
and thermoswitches (11 and 12)) must be tied into the control circuit of the machine (e.g. motor) (see Fig. 
Fig. 11/1). This is to ensure that the microswitch (13) prevents any start-up of the machine (e.g. motor) 
before the spring-applied single-disc brake has been released. The four (2x2) thermoswitches (11 and 12) 
connected in series with the microswitch (13) interrupt the control circuit of the machine (e.g. motor) as soon 
as the temperature measured at the individual measuring points of the thermoswitches (field coil (1.2) and 
flange (3)) exceeds the maximum permitted temperature. The cover (26) of the connector box (25) must be 
removed to allow the connecting cable of the safety switches (microswitch (13) and thermoswitches (11 and 
12)) to be installed. The customer-specific connecting cable for the safety switches can be fed into the 
connector box (25) of the spring-applied single-disc brake through the cable entry sleeve (30) (M20x1.5) 
(see Section 3.3). The cable strands must be connected with the connecting terminal (19) (see Section 3.3, 
Fig. 9/2). After completion of these steps, the cover (26) of the connector box (25) must be reinstalled. 
 

 

Attention! 

 
When fixing the cover (26) to the connector box (25), the M

A

 tightening torques of the machine screws 

specified in Table 13/1 must be strictly observed. 

Содержание 76 14P10B00

Страница 1: ...ction I Types 76 14P10B00 76 16P10B00 76 24P10B00 76 26P10B00 76 14P11B00 76 16P10B00 76 24P11B00 76 26P11B00 76 14P13B00 76 16P13B00 76 24P13B00 76 26P13B00 76 14P16B00 76 16P16B00 76 24P16B00 76 26P...

Страница 2: ...3 and thermoswitch 11 and 12 connection 12 3 4 Electromagnetic compatibility 14 3 5 Set up and start up 16 3 6 M2 rated torque adjustments 17 4 Maintenance 18 4 1 Checks and service 18 4 2 Spare parts...

Страница 3: ...firedamp protection I Option firedamp protection I I M2 Ex de I I M2 Ex de I II 2D Ex tD A21 IP67 T100 C IP56 DMT 02 ATEX E 122 X DMT 02 ATEX E 122 X Being classified as electromagnetic components sp...

Страница 4: ...ndustrial Drive Systems to compile the Kendrion Binder Magnete GmbH M nchweilerstr 1 documentation Industrial Drive Systems 78048 Villingen Schwenningen M nchweilerstr 1 Germany 78048 Villingen Schwen...

Страница 5: ...riction disc 5 features a square socket and can be moved on the hub 17 in axial direction Spacer sleeves 6 are provided to allow the air gap s to be adjusted The customer specific connecting cable can...

Страница 6: ...Kendrion Binder Magnete GmbH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 6 Fig 6 1 Spring applied single disc brake 76 26P B00 Rated air gap...

Страница 7: ...at the deep groove ball bearing 18 is not distorted during installation of the spring applied single disc brake and that the shaft rotates easily when the brake is released Check that no grinding soun...

Страница 8: ...an be neutralised manually by means of the hand release feature 29 Consequently the brake must be installed in such a way that any unintentional actuation of the hand release 29 is excluded and reliab...

Страница 9: ...machine screws 30 3 to strain relieve the connecting cable cable diameter 17 19 mm The clamping strap 30 4 locks the threaded cable entry sleeve 30 1 in its position so that it cannot rotate After co...

Страница 10: ...case of bridge rectification the U2 coil voltage is lower by factor 0 89 than the rectifier input voltage AC side switching In case of AC side switching the switching contact for the spring applied s...

Страница 11: ...bH Operating Instructions 76 P B00 Last updated 30 Dec 2009 Page 11 DC side switching AC side switching N M 3 2 1 4 3 5 L1 L2 L3 Fig 11 1 Suggested wiring of brake and safety switches circuit diagram...

Страница 12: ...he terminal box are suitably sealed to ensure compliance with the protection class requirements to EN 60529 3 3 2 Microswitch 13 and thermoswitch 11 and 12 connection The four 2x2 thermoswitches 11 an...

Страница 13: ...and elevators must be observed when using brakes with microswitches 13 Warning The motor circuit must be protected in such a way that no accidental motor start up can occur when the microswitch 13 co...

Страница 14: ...ditional measures EN 61000 4 4 Fast transients burst The brakes comply at least with severity level 3 without requiring additional measures The built in rectifier conforms to severity level 3 without...

Страница 15: ...h the limit values applicable to Class A equipment Interference caused during switching operations of the electromagnetic component is generally attributable to the inductive load Where necessary asse...

Страница 16: ...his purpose turn the shaft while the brake is energised and the machine e g motor is unpowered Install the required guards and protections after completion of installation Specifications on rating pla...

Страница 17: ...ible damage to the brake or electronic accessories Such damage may not be apparent immediately DC side brake switching without protective circuit as described in Section 3 4 will cause damage to elect...

Страница 18: ...repair shops see Section 12 Brake removal from the machine e g motor Loosen the machine screws 27 provided on the cover 26 of the connector box 25 and remove the cover 26 Disconnect the strands of th...

Страница 19: ...ximum air gap smax see Technical specifications has been exceeded In this case the braking effect cannot be neutralised Warning If a hand release lever 29 is fitted to the brake and the maximum air ga...

Страница 20: ...d as shown in Fig 6 1 Information on flameproof gaps without thread and flameproof thread gaps All flameproof gaps are factory specified The gap dimensions and surface specifications Ra 6 3 m must be...

Страница 21: ...mage before storage Ordered accessories e g fixing screws are delivered together with the brake The spring applied single disc brake is delivered ready for mounting with factory adjusted M2 rated torq...

Страница 22: ...ngagement failure Voltage applied to field coil in unpowered condition too high residual voltage Check whether residual voltage is applied to the field coil and correct faults if found Armature plate...

Страница 23: ...sed and suitably qualified personnel in accordance with VDE 0105 IEC 364 Failure to observe safety operating and maintenance instructions may cause serious personal injury and severe damage to the equ...

Страница 24: ...t the friction surfaces of the friction elements are not contaminated with grease oil or other liquids to avoid substantial torque reduction Bear in mind that the original torque cannot be restored ev...

Страница 25: ...hazards Danger imminent personal injury fatal accidents or serious injury Warning potential risk of serious personal injury fatal accidents or serious injury Caution potential risk of personal injury...

Страница 26: ...t6 time between power off and power on Total cycle time t7 coil ON time plus coil OFF time Duty cycle percentage relationship of coil ON time to total cycle time Switching operation one complete switc...

Страница 27: ...supply voltage specified by the manufacturer for voltage windings to identify the device or component Rated current IB amperage determined by the manufacturer for the specified operating conditions U...

Страница 28: ...Standard rated voltage VAC 230 Temperature class T5 to EN 50014 Insulation class F Pollution degree 2 Protection to EN 60529 IP 67 brakes with dust and firedamp protection I IP 56 brakes with firedam...

Страница 29: ...the number of switching operations per hour Z applies The Pmax and Wmax values are approximate values they apply to applications where the brake is mounted between the B face end shield of the motor...

Страница 30: ...eration of the spring applied single disc brake Specifications subject to change without notice 11 Product versions types Versions 76 14P B00 spring applied single disc brake without microswitch and h...

Страница 31: ...ion Binder Magnete GmbH Industrial Drive Systems M nchweilerstr 1 78048 Villingen Schwenningen Germany Tel 49 0 7721 877 1417 Fax 49 0 7721 877 1462 www kendrion electromagnetic com sales ids kendrion...

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