Kemppi Robot Gun Mount T1 Скачать руководство пользователя страница 6

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Robot Gun Mount T1

© Kemppi Oy 2016

1616

OPERA

TING M

ANU

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5.8  Product safety

  Hazards caused by improper use

If improperly used, the device can present risks to people and physical property.

•  Use the device in line with its designated use only.

•  Do not convert or modify the device to enhance its performance without 

appropriate authorization.

The device may only be used by qualified personnel.

•  The product has been developed and manufactured in accordance with state-of-

the-art technology and the recognized safety standards and regulations. These 

operating instructions warn you against unavoidable residual risks to users, third 

parties, devices, and other physical property.  

Disregarding these warnings may result in risks to human life and health, harm to 

the environment, or other physical damage. 

•  The product may only be operated in unmodified, technically perfect condition, 

within the limits described in these instructions. 

•  Always observe the limit values specified in the technical data. Overloads lead to 

destruction. 

•  Safety features of the device must never be disassembled, bridged, or otherwise 

bypassed. 

•  During welding work outdoors, use suitable protection against the weather 

conditions. 

•  Check the electrical device for any damage and for proper functioning in 

accordance with its designated use. 

•  Never expose the electrical device to rain, and avoid damp or wet environments. 

•  Protect yourself from electrical accidents by using insulating mats and wearing 

dry clothing. 

•  Never use the electrical device in areas subject to a risk of fire or explosion. 

•  Arc welding may cause damage to the eyes, skin, and hearing. When working 

with the device, always use the prescribed protective equipment. 

•  Metal vapors, especially from lead, cadmium, copper, and beryllium, are all 

hazardous to the health! Ensure the use of sufficient ventilation or extraction 

systems. Always ensure compliance with the legal limit values. 

•  Using clean water, rinse work pieces that have been degreased with chlorinated 

solvents, to prevent the risk of phosgene gas forming. Do not place degreasing 

baths containing chlorine in the vicinity of the welding area. 

•  Adhere to the general fire protection regulations, and remove flammable 

materials from the vicinity of the welding work area before starting work. 

•  Keep suitable fire-extinguishing equipment in the work area, ready for use. 

Содержание Robot Gun Mount T1

Страница 1: ...T1 1920630 1616 Robot Gun Mount EN OPERATING MANUAL...

Страница 2: ...ivery scope 9 8 Transport 9 9 Storage 9 10 Functional description 10 11 Robot Gun Mount T1 installation 10 11 1 The maintenance position of the robot 10 11 2 Fastening robot mount T1 to the robot 11 1...

Страница 3: ...manual carefully before using the equipment for the first time For your own safety and that of your work environment pay particular attention to the safety instructions in the manual For more informa...

Страница 4: ...e user Keep the operating instructions within easy reach in the location of the device for reference and include the operating instructions when handing over the product Installation operation and mai...

Страница 5: ...icing the machine The welding arc and spatter The welding arc harms unprotected eyes Also be careful with reflecting flashes from the arc The welding arc and spatter burn unprotected skin Wear safety...

Страница 6: ...embled bridged or otherwise bypassed During welding work outdoors use suitable protection against the weather conditions Check the electrical device for any damage and for proper functioning in accord...

Страница 7: ...un 500 w 2 55 kg 6 4 The microswitch Type of voltage DC Voltage rating 24 V peak value Load max 100 mA 6 5 The spring Triggering moment 9 6 Nm Triggering force at 400 mm distance 24 N 2 N Deflection t...

Страница 8: ...us conditions the load values must be reduced by 10 20 Applications with above 360 A are possible in connection with the use of liquid cooled Kemppi robot welding guns 6 8 Abbreviations DC Direct curr...

Страница 9: ...ordered separately Order data and ID codes for the equipment parts and wear parts can be found in the currentcatalogue Contactdetailsforadviceandforplacingorderscanbefoundonlineat www kemppi com 8 TRA...

Страница 10: ...ty circuit In the event of a collision the microswitches interrupt a circuit which can for example shut down the drive units of the robot The signal flow for this operation is carried out through the...

Страница 11: ...Cylinder screws M4 10 For fastening robot mount T1 to the robot a robot flange 2 is required It must correspond to the hole pattern of the robot mount 1 and of the robot Proceed as follows 1 Mount rob...

Страница 12: ...Proceed as follows 1 Fasten the corrugated hose clamp 3 to the robot 1 with a cylinder screw 2 2 Unscrew the cylinder screws marked 4 such that a gap of approx 5 mm is formed between the clamp halves...

Страница 13: ...ce When mounting liquid cooled A7 MIG Gun 500 w and cable assemblies make sure that the mounting bores for the water nipples and the O rings are lubricated Figure 8 Mounting the A7 MIG gun cable assem...

Страница 14: ...e 2 as far as it will go and allow the bellows 3 to lock into place in the groove 11 The position numbers in the directions below refer to the following figure showing axis positions 12 Attach the wir...

Страница 15: ...2 Insert the A7 MIG G gun neck 1 via the guide grooves into the robot mount 3 as far as it will go 3 Tighten the set screws 4 with a hexagon wrench 2 Tightening torque M 2 5 Nm 11 7 Attaching the A7...

Страница 16: ...Gun 500 w welding guns as appropriate 14 MAINTENANCE AND CLEANING Scheduled maintenance and cleaning are prerequisites for a long service life and trouble free operation Once a month thoroughly clean...

Страница 17: ...follows 1 Clean 5 with compressed air 2 Unscrew the threaded sleeve 9 and pull it off together with the bellows 1 3 Turn the cover ring 2 to the right as far as it will go and remove it 4 Check the O...

Страница 18: ...13 together with the bellows 14 2 Check the O ring 1 for wear and replace it if necessary Before replacing grease the O rings 1 with sealing grease included in the delivery 3 Remove the screw 10 washe...

Страница 19: ...little play of the cable assembly between feeder and robot mount Unscrew cable assembly from feeder and reconnect it free of torsion Control line cable assembly or board defective Cable assembly canno...

Страница 20: ...disposal the locally applicable regulations laws provisions standards and guidelines must be observed For the welding torch system to be properly disposed of it must be unmounted first 16 2 Materials...

Страница 21: ...cooled neck SP600629 M8 For gas cooled neck SP600560 Contact tip Life Wire Hole 0 8 0 9 W007919 0 9 1 05 W007920 1 0 1 15 W006826 1 2 1 4 W006518 1 6 1 8 W007921 Gas nozzle Bottle form NW 16 3 Liquid...

Страница 22: ...P600668 Liner chili 2 0 4 7 2 5 m ROBOT EU SP600665 PP Power pin HP Heat protection EU Euro connection 18 CONTACT TIP LIFE The pull in tool accessory serves for the correct mounting of cable assemblie...

Страница 23: ...And you know...

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