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Robot Gun Mount T1

© Kemppi Oy 2016

1616

OPERA

TING M

ANU

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3.  IDENTIFICATION

Kemppi Robot Gun Mount T1 is used in industry and in the 

trade for connecting the gun neck to a robot equipped 

with central media guidance. It is available for gas-cooled 

guns (A7 MIG Gun 500-g) and liquid-cooled guns (A7 

MIG Gun 500-w) by means of different adapter flanges. 

These instructions describe Kemppi Robot Gun Mount T1 

only. The Kemppi robot mount must only be operated as 

supplied or equipped with authentic Kemppi spare parts.

Figure 1: Kemppi Robot Gun Mount T1

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4.  CE MARKING

This device fulfils the requirements of the following EU 

directives:

•  The Machinery Directive, 2006/42/EC

•  The EMC Directive, 2004/108/EC

•  The RoHS Directive, 2011/65/EU

5.  SAFETY

Read and follow the additional safety instructions 

enclosed.

5.1  Designated use

Robot Gun Mount T1 may be used only for the purpose 

described in these instructions, in the manner described. 

Follow the operation, maintenance, and servicing 

conditions whenever using the device.

Any other use is considered contrary to the intended use.

Unauthorized conversions or power-increasing 

modifications are not allowed.

The warranty does not cover wear parts and damage due 

to overloading or improper use.

5.2  Responsibilities of the user

•  Keep the operating instructions within easy reach 

in the location of the device for reference, and 

include the operating instructions when handing 

over the product.

•  Installation, operation, and maintenance work 

may only be carried out by qualified personnel. 

Qualified personnel are persons who, on account 

of their special training, knowledge, experience, 

and familiarity with the relevant standards, are 

able to assess the tasks assigned to them and 

identify possible dangers.

•  Keep all other people out of the work area.

•  Follow the accident prevention regulations of the 

relevant country.

•  Ensure good lighting of the work area, and keep 

it clean.

•  Observe the following standards and guidelines 

in particular: 

•  89/391/EEC: Directive on the introduction 

of measures to encourage improvements in 

the safety and health of workers at work

•  2009/104/EC: Directive concerning the 

minimum safety and health requirements 

for the use of work equipment by workers 

at work

•  2004/108/EC: Directive on the 

harmonization of the laws of the Member 

States relating to electromagnetic 

compatibility The occupational health and 

safety regulations of the country in question 

•  Regulations on occupational safety and 

accident prevention

5.3  Personal protective equipment

To avoid danger to the user, using personal protective 

equipment (PPE) is recommended in these instructions. 

PPE consists of the following:

•  Protective clothing

•  Safety goggles

•  A class-P3 respiratory mask

•  Gloves

•  Safety shoes

Содержание Robot Gun Mount T1

Страница 1: ...T1 1920630 1616 Robot Gun Mount EN OPERATING MANUAL...

Страница 2: ...ivery scope 9 8 Transport 9 9 Storage 9 10 Functional description 10 11 Robot Gun Mount T1 installation 10 11 1 The maintenance position of the robot 10 11 2 Fastening robot mount T1 to the robot 11 1...

Страница 3: ...manual carefully before using the equipment for the first time For your own safety and that of your work environment pay particular attention to the safety instructions in the manual For more informa...

Страница 4: ...e user Keep the operating instructions within easy reach in the location of the device for reference and include the operating instructions when handing over the product Installation operation and mai...

Страница 5: ...icing the machine The welding arc and spatter The welding arc harms unprotected eyes Also be careful with reflecting flashes from the arc The welding arc and spatter burn unprotected skin Wear safety...

Страница 6: ...embled bridged or otherwise bypassed During welding work outdoors use suitable protection against the weather conditions Check the electrical device for any damage and for proper functioning in accord...

Страница 7: ...un 500 w 2 55 kg 6 4 The microswitch Type of voltage DC Voltage rating 24 V peak value Load max 100 mA 6 5 The spring Triggering moment 9 6 Nm Triggering force at 400 mm distance 24 N 2 N Deflection t...

Страница 8: ...us conditions the load values must be reduced by 10 20 Applications with above 360 A are possible in connection with the use of liquid cooled Kemppi robot welding guns 6 8 Abbreviations DC Direct curr...

Страница 9: ...ordered separately Order data and ID codes for the equipment parts and wear parts can be found in the currentcatalogue Contactdetailsforadviceandforplacingorderscanbefoundonlineat www kemppi com 8 TRA...

Страница 10: ...ty circuit In the event of a collision the microswitches interrupt a circuit which can for example shut down the drive units of the robot The signal flow for this operation is carried out through the...

Страница 11: ...Cylinder screws M4 10 For fastening robot mount T1 to the robot a robot flange 2 is required It must correspond to the hole pattern of the robot mount 1 and of the robot Proceed as follows 1 Mount rob...

Страница 12: ...Proceed as follows 1 Fasten the corrugated hose clamp 3 to the robot 1 with a cylinder screw 2 2 Unscrew the cylinder screws marked 4 such that a gap of approx 5 mm is formed between the clamp halves...

Страница 13: ...ce When mounting liquid cooled A7 MIG Gun 500 w and cable assemblies make sure that the mounting bores for the water nipples and the O rings are lubricated Figure 8 Mounting the A7 MIG gun cable assem...

Страница 14: ...e 2 as far as it will go and allow the bellows 3 to lock into place in the groove 11 The position numbers in the directions below refer to the following figure showing axis positions 12 Attach the wir...

Страница 15: ...2 Insert the A7 MIG G gun neck 1 via the guide grooves into the robot mount 3 as far as it will go 3 Tighten the set screws 4 with a hexagon wrench 2 Tightening torque M 2 5 Nm 11 7 Attaching the A7...

Страница 16: ...Gun 500 w welding guns as appropriate 14 MAINTENANCE AND CLEANING Scheduled maintenance and cleaning are prerequisites for a long service life and trouble free operation Once a month thoroughly clean...

Страница 17: ...follows 1 Clean 5 with compressed air 2 Unscrew the threaded sleeve 9 and pull it off together with the bellows 1 3 Turn the cover ring 2 to the right as far as it will go and remove it 4 Check the O...

Страница 18: ...13 together with the bellows 14 2 Check the O ring 1 for wear and replace it if necessary Before replacing grease the O rings 1 with sealing grease included in the delivery 3 Remove the screw 10 washe...

Страница 19: ...little play of the cable assembly between feeder and robot mount Unscrew cable assembly from feeder and reconnect it free of torsion Control line cable assembly or board defective Cable assembly canno...

Страница 20: ...disposal the locally applicable regulations laws provisions standards and guidelines must be observed For the welding torch system to be properly disposed of it must be unmounted first 16 2 Materials...

Страница 21: ...cooled neck SP600629 M8 For gas cooled neck SP600560 Contact tip Life Wire Hole 0 8 0 9 W007919 0 9 1 05 W007920 1 0 1 15 W006826 1 2 1 4 W006518 1 6 1 8 W007921 Gas nozzle Bottle form NW 16 3 Liquid...

Страница 22: ...P600668 Liner chili 2 0 4 7 2 5 m ROBOT EU SP600665 PP Power pin HP Heat protection EU Euro connection 18 CONTACT TIP LIFE The pull in tool accessory serves for the correct mounting of cable assemblie...

Страница 23: ...And you know...

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