Kemppi Robot Gun Mount T1 Скачать руководство пользователя страница 16

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Robot Gun Mount T1

© Kemppi Oy 2016

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12.  OPERATION

  The device may only be operated by qualified personnel.

Because the robot mount is integrated into the gun’s welding process, the operation 

steps are performed after the relevant gun has been installed. 

Please observe the operating instructions for the A7 MIG Gun 500-g or the A7 MIG Gun 

500-w welding guns, as appropriate.

13.  UNMOUNTING

  Unmounting may only be carried out by specialist personnel. Please make sure that 

the shutdown procedures for all components mounted in the welding system are strictly 

observed before removal from operation begins. 

  Risk of injury due to unexpected start-up

For the entire duration of maintenance, servicing, unmounting, and repair work, the 

following instructions must be adhered to:

•  Switch off the power supply.

•  Cut off the compressed air supply.

•  Pull the power plug.

Removal from operation depends on the type of welding gun. Please observe the 

operating instructions for the 7 MIG Gun 500-g or the A7 MIG Gun 500-w welding 

guns, as appropriate. 

14.  MAINTENANCE AND CLEANING

Scheduled maintenance and cleaning are prerequisites for a long service life and trouble-

free operation. 

Once a month, thoroughly clean the robot mount to remove all dirt and welding spatter.

  Risk of injury due to unexpected start-up

For the entire duration of maintenance, servicing, unmounting, and repair work, the 

following instructions must be adhered to:

•  Switch off the power supply.

•  Cut off the compressed air supply.

•  Pull the power plug.

  Electric shock

Dangerous voltage can be produced because of defective cables.

•  Check all live cables and connections for proper installation.

•  Replace any parts that have suffered damage, deformation, or wear.

  The maintenance intervals listed are recommended values and assume single-shift 

operation.

•  Maintenance and cleaning work may only be carried out by qualified and 

trained specialists.

•  Always wear your personal protective clothing when performing maintenance 

and cleaning work.

•  When replacing the liquid-cooled A7 MIG Gun 500-w hose assemblies, make 

sure that any coolant residues are removed from the robot mount.

•  The maintenance intervals listed are recommended values and assume single-

shift operation.

Содержание Robot Gun Mount T1

Страница 1: ...T1 1920630 1616 Robot Gun Mount EN OPERATING MANUAL...

Страница 2: ...ivery scope 9 8 Transport 9 9 Storage 9 10 Functional description 10 11 Robot Gun Mount T1 installation 10 11 1 The maintenance position of the robot 10 11 2 Fastening robot mount T1 to the robot 11 1...

Страница 3: ...manual carefully before using the equipment for the first time For your own safety and that of your work environment pay particular attention to the safety instructions in the manual For more informa...

Страница 4: ...e user Keep the operating instructions within easy reach in the location of the device for reference and include the operating instructions when handing over the product Installation operation and mai...

Страница 5: ...icing the machine The welding arc and spatter The welding arc harms unprotected eyes Also be careful with reflecting flashes from the arc The welding arc and spatter burn unprotected skin Wear safety...

Страница 6: ...embled bridged or otherwise bypassed During welding work outdoors use suitable protection against the weather conditions Check the electrical device for any damage and for proper functioning in accord...

Страница 7: ...un 500 w 2 55 kg 6 4 The microswitch Type of voltage DC Voltage rating 24 V peak value Load max 100 mA 6 5 The spring Triggering moment 9 6 Nm Triggering force at 400 mm distance 24 N 2 N Deflection t...

Страница 8: ...us conditions the load values must be reduced by 10 20 Applications with above 360 A are possible in connection with the use of liquid cooled Kemppi robot welding guns 6 8 Abbreviations DC Direct curr...

Страница 9: ...ordered separately Order data and ID codes for the equipment parts and wear parts can be found in the currentcatalogue Contactdetailsforadviceandforplacingorderscanbefoundonlineat www kemppi com 8 TRA...

Страница 10: ...ty circuit In the event of a collision the microswitches interrupt a circuit which can for example shut down the drive units of the robot The signal flow for this operation is carried out through the...

Страница 11: ...Cylinder screws M4 10 For fastening robot mount T1 to the robot a robot flange 2 is required It must correspond to the hole pattern of the robot mount 1 and of the robot Proceed as follows 1 Mount rob...

Страница 12: ...Proceed as follows 1 Fasten the corrugated hose clamp 3 to the robot 1 with a cylinder screw 2 2 Unscrew the cylinder screws marked 4 such that a gap of approx 5 mm is formed between the clamp halves...

Страница 13: ...ce When mounting liquid cooled A7 MIG Gun 500 w and cable assemblies make sure that the mounting bores for the water nipples and the O rings are lubricated Figure 8 Mounting the A7 MIG gun cable assem...

Страница 14: ...e 2 as far as it will go and allow the bellows 3 to lock into place in the groove 11 The position numbers in the directions below refer to the following figure showing axis positions 12 Attach the wir...

Страница 15: ...2 Insert the A7 MIG G gun neck 1 via the guide grooves into the robot mount 3 as far as it will go 3 Tighten the set screws 4 with a hexagon wrench 2 Tightening torque M 2 5 Nm 11 7 Attaching the A7...

Страница 16: ...Gun 500 w welding guns as appropriate 14 MAINTENANCE AND CLEANING Scheduled maintenance and cleaning are prerequisites for a long service life and trouble free operation Once a month thoroughly clean...

Страница 17: ...follows 1 Clean 5 with compressed air 2 Unscrew the threaded sleeve 9 and pull it off together with the bellows 1 3 Turn the cover ring 2 to the right as far as it will go and remove it 4 Check the O...

Страница 18: ...13 together with the bellows 14 2 Check the O ring 1 for wear and replace it if necessary Before replacing grease the O rings 1 with sealing grease included in the delivery 3 Remove the screw 10 washe...

Страница 19: ...little play of the cable assembly between feeder and robot mount Unscrew cable assembly from feeder and reconnect it free of torsion Control line cable assembly or board defective Cable assembly canno...

Страница 20: ...disposal the locally applicable regulations laws provisions standards and guidelines must be observed For the welding torch system to be properly disposed of it must be unmounted first 16 2 Materials...

Страница 21: ...cooled neck SP600629 M8 For gas cooled neck SP600560 Contact tip Life Wire Hole 0 8 0 9 W007919 0 9 1 05 W007920 1 0 1 15 W006826 1 2 1 4 W006518 1 6 1 8 W007921 Gas nozzle Bottle form NW 16 3 Liquid...

Страница 22: ...P600668 Liner chili 2 0 4 7 2 5 m ROBOT EU SP600665 PP Power pin HP Heat protection EU Euro connection 18 CONTACT TIP LIFE The pull in tool accessory serves for the correct mounting of cable assemblie...

Страница 23: ...And you know...

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