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Kelly

Kelly

Kelly

Kelly KBL

KBL

KBL

KBL Brushless

Brushless

Brushless

Brushless Motor

Motor

Motor

Motor Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3

3

3

3....1

1

1

1

Page 7

3.2

3.2

3.2

3.2 Connections

Connections

Connections

Connections

3.2.1

3.2.1

3.2.1

3.2.1 Front

Front

Front

Front Panel

Panel

Panel

Panel of

of

of

of BLDC

BLDC

BLDC

BLDC Motor

Motor

Motor

Motor Controller:

Controller:

Controller:

Controller:

Five metal bars and two plugs (J1, J2) are provided for connections to the battery, motor

and control signals in the front of the controller shown as Figure 2.

Figure

Figure

Figure

Figure 2:

2:

2:

2:

Front panel of BLDC motor controller

B+:

B+:

B+:

B+: battery

battery

battery

battery positive

positive

positive

positive

B-:

B-:

B-:

B-: battery

battery

battery

battery negative

negative

negative

negative

A:

A:

A:

A: Output

Output

Output

Output U/1/A

U/1/A

U/1/A

U/1/A phase

phase

phase

phase

B:

B:

B:

B: Output

Output

Output

Output V/2/B

V/2/B

V/2/B

V/2/B phase

phase

phase

phase

C:

C:

C:

C: Output

Output

Output

Output W/3/C

W/3/C

W/3/C

W/3/C phase

phase

phase

phase

Figure

Figure

Figure

Figure 3:

3:

3:

3:

The connecting diagram of

J1

J1

J1

J1

and

J2

J2

J2

J2

J1

J1

J1

J1 Pin

Pin

Pin

Pin Definition

Definition

Definition

Definition

1-

1-

1-

1-

PWR

PWR

PWR

PWR:::: Control

Control

Control

Controller

ler

ler

ler power

power

power

power supply

supply

supply

supply (output).

(output).

(output).

(output). The

The

The

The pin

pin

pin

pin is

is

is

is Red

Red

Red

Red

LED

LED

LED

LED for

for

for

for S/N

S/N

S/N

S/N less

less

less

less :08XXXXXX.

:08XXXXXX.

:08XXXXXX.

:08XXXXXX.

2-

2-

2-

2-

Current

Current

Current

Current meter.

meter.

meter.

meter. <200mA

<200mA

<200mA

<200mA

3-

3-

3-

3-

Main

Main

Main

Main contactor

contactor

contactor

contactor driver.

driver.

driver.

driver. <200mA

<200mA

<200mA

<200mA

4-

4-

4-

4-

Alarm:

Alarm:

Alarm:

Alarm:

To

To

To

To drive

drive

drive

drive reverse

reverse

reverse

reverse beeper.

beeper.

beeper.

beeper. <200mA

<200mA

<200mA

<200mA

5-

5-

5-

5-

RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal return

return

return

return

6-

6-

6-

6- Green

Green

Green

Green LED:

LED:

LED:

LED: Running

Running

Running

Running indication

indication

indication

indication

7-

7-

7-

7- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal return

return

return

return

8-

8-

8-

8- RS232

RS232

RS232

RS232 receiv

receiv

receiv

receiver

er

er

er

9-

9-

9-

9- RS232

RS232

RS232

RS232 transmitt

transmitt

transmitt

transmitter

er

er

er

Содержание KBL36101

Страница 1: ...362 36201 01 01 01 KBL KBL KBL KBL243 243 243 24301 01 01 01 KBL KBL KBL KBL363 363 363 36301 01 01 01 KBL48101 KBL48101 KBL48101 KBL48101 KBL72101 KBL72101 KBL72101 KBL72101 KBL48151 KBL48151 KBL481...

Страница 2: ...KBL Series Brushless Motor Controller User s Manual 0 Contents 1 Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specificati...

Страница 3: ...intenance Read the manual carefully and thoroughly before use the controller Should you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controller...

Страница 4: ...to half of max forward speed 8 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 9 Provide 5V sensor supply 10 3 switch inputs Close to ground to activate Default to...

Страница 5: ...tric RPM Electric RPM mechanical RPM motor poles 13 Three modes of regen brake switch regen release throttle regen 0 5V signal regen 14 High pedal protection Disable operation if power up with non zer...

Страница 6: ...2 4 2 4 2 4 Name Name Name Name Regulation Regulation Regulation Regulation The name regulation of Kelly BLDC motor controllers The eighth letter represents regeneration 0 non regeneration 1 with rege...

Страница 7: ...r Controller Controller Controller The controller can be oriented in any position as clean and dry as possible or shield with a cover to protect it from water and contaminants To ensure full rated out...

Страница 8: ...e phase phase Figure Figure Figure Figure 3 3 3 3 The connecting diagram of J1 J1 J1 J1 and J2 J2 J2 J2 J1 J1 J1 J1 Pin Pin Pin Pin Definition Definition Definition Definition 1 1 1 1 PWR PWR PWR PWR...

Страница 9: ...ernally connected connected connected connected RTN RTN RTN RTN is is is is internally internally internally internally connected connected connected connected to to to to B B B B 2 2 2 2 Two Two Two...

Страница 10: ...3 2 2 3 2 2 3 2 2 3 2 2 Wiring Wiring Wiring Wiring of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Figure Figure Figure Figure 4 4 4 4 Standard Sta...

Страница 11: ...er User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 10 Figure Figure Figure Figure 5 5 5 5 BLDC BLDC BLDC BLDC controller controller controller controller preferred pref...

Страница 12: ...V V V V 3 3 3 3 1 1 1 1 Page 11 Figure Figure Figure Figure 6 6 6 6 Standard Standard Standard Standard Wiring Wiring Wiring Wiring for for for for Controllers Controllers Controllers Controllers Rate...

Страница 13: ...nnected correctly Turn the PWR switch on The LED should blink then keeps on when the controller operates normally If this does not happen check continuity of the PWR and return The fault code will be...

Страница 14: ...r properly installation the following minor maintenance is recommended in certain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the...

Страница 15: ...age and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 1 3 Low voltage error 1 The controller will attempt to clear the fault code automatically after 5 sec...

Страница 16: ...hrottle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and sp...

Страница 17: ...er User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Controls Controls LLC LLC LLC LLC Home...

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